BRAKE PEDAL REMOVAL


  1. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  2. REMOVE BRAKE MASTER CYLINDER


    1. B007PNBE02

      Using a union nut wrench, disconnect the 2 brake tubes from the master cylinder.

    2. Disconnect the warning switch connector.

    3. B007UG2

      for Manual Transmission:

      Slide the clip and separate the clutch reservoir tube.

    4. B007TGO

      Remove the 2 nuts, and disconnect the bracket.

    5. Remove the brake master cylinder from brake booster.

  3. REMOVE HEADLIGHT ASSEMBLY RH (for RHD with Standard Body)

    Tech Tips

    Remove of the headlight assembly RH is the same as the headlight assembly LH.


    1. for Halogen Headlight:

      Click here

    2. for LED Headlight:

      Click here

  4. REMOVE HEADLIGHT ASSEMBLY RH (for RHD with Wide Body)

    Tech Tips

    Remove of the headlight assembly RH is the same as the headlight assembly LH.


    1. for Halogen Headlight:

      Click here

    2. for LED Headlight:

      Click here

  5. REMOVE RADIATOR GRILLE (for LHD with Standard Body)

    Click here

  6. REMOVE WINDSHIELD WASHER JAR ASSEMBLY (for LHD with Standard Body)

    Click here

  7. REMOVE INSTRUMENT PANEL FINISH PANEL LOWER

    Click here

  8. SEPARATE MASTER CYLINDER PUSH ROD CLEVIS


    1. Remove the clip and clevis pin and separate the push rod clevis from the brake pedal.

  9. SEPARATE BRAKE TUBE


    1. for Manual transmission:


      1. B007SU8

        Using a union nut wrench, disconnect the clutch tube from the clutch master cylinder.

      2. B007QHN

        Disengage the 3 tubes from the clamp.

    2. for Automatic transmission:

      Disengage the 2 tubes from the clamp.

  10. REMOVE BRAKE BOOSTER ASSEMBLY


    1. B007RPXE02

      Slide the clip, disconnect the vacuum hose.

    2. for 2KD-FTV, 5L-E engine type:

      Disconnect the vacuum warning switch connector from the brake booster.

    3. B007Q7P

      Remove the 4 nuts and brake booster assembly.

  11. REMOVE BRAKE BOOSTER GASKET

  12. DISCONNECT WIRE HARNESS


    1. B007UR9

      Disconnect the 2 connectors.

  13. REMOVE ACCELERATOR PEDAL ROD ASSEMBLY


    1. B007SQ2

      Remove the 2 nuts and accelerator pedal rod assembly.

  14. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY


    1. B007OFD

      Loosening the bolt.

      CAUTION:

      Do not remove the loosened bolt

      Tech Tips

      When loosening the nut, keep the bolt from rotating.

    2. B007W74

      Remove the 5 bolts, nut and the brake pedal support assembly.