EGR COOLER REMOVAL

PROCEDURE


  1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  2. REMOVE COWL BODY MOUNTING REINFORCEMENT LH (for LHD)

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  3. REMOVE COWL BODY MOUNTING REINFORCEMENT RH (for RHD)

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  4. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

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  5. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

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  6. DRAIN COOLANT (for Engine)

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  7. REMOVE NO. 2 CYLINDER HEAD COVER

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  8. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  9. REMOVE INLET AIR CLEANER ASSEMBLY

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  10. REMOVE AIR CLEANER CASE

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  11. REMOVE EGR PIPE ASSEMBLY

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  12. REMOVE EGR WITH COOLER PIPE SUB-ASSEMBLY


    1. A005F1I

      Disconnect the connector, wire harness clamp and 4 water hoses.

    2. A005ACBE07
      Text in Illustration
      *1 Stud Bolt and Nut

      Remove the 4 nuts and bolt.

    3. Using an E8 "TORX" socket wrench, remove the 4 stud bolts and EGR valve with cooler assembly.

    4. Remove the gasket.

    5. A005EH8

      Remove the 2 nuts, EGR with cooler pipe sub-assembly and gasket.