DIESEL THROTTLE BODY REMOVAL

PROCEDURE

  1. PRECAUTION

    Note:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  3. REMOVE NO. 1 ENGINE COVER

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  4. REMOVE NO. 1 ENGINE UNDER COVER

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  5. DRAIN ENGINE COOLANT

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  6. REMOVE NO. 3 AIR HOSE

    1. A208799

      Loosen the 2 hose clamps.

    2. Remove the No. 3 air hose from the No. 2 air tube and diesel throttle body assembly.

  7. REMOVE DIESEL THROTTLE BODY ASSEMBLY

    1. A203104

      Slide the clip and disconnect the No. 7 water by-pass hose from the diesel throttle body assembly.

    2. Slide the clip and disconnect the No. 6 water by-pass hose from the diesel throttle body assembly.

    3. Disconnect the diesel throttle body assembly connector.

    4. A203105

      Remove the 2 nuts, 2 bolts, diesel throttle body assembly and gasket.