ROOF PANEL(for Smart Cab) ASSEMBLY REPLACEMENT

A01KXTK

  1. REMOVAL

    Symbol Meaning
    A01KY10 Remove Weld Points
    A01KY5D
    A01KXZJ

  2. INSTALLATION

    Symbol Meaning
    A01KXWF Spot Weld
    A01KXP7 Plug Weld
    A01KY5A Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Before temporarily installing the new parts, apply body sealer to the roof panel reinforcement.

      Tech Tips

      Apply enough body sealer to the panels.

      A01KY20C01
      *1 ROOF PANEL REINFORCEMENT - -

    4. Before temporarily installing the new parts, weld the roof panel and roof panel reinforcement with the standard number of welding points.

      A01KY21C01
      *1 ROOF PANEL *2 ROOF PANEL REINFORCEMENT

    5. Before temporarily installing the new parts, apply body sealer to the windshield header panel.

      Tech Tips

      Apply enough body sealer to the panels.

      A01KY35C01
      *1 WINDSHIELD HEADER PANEL - -
      A01KXS8
      A01KXRH

    6. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    7. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.