EGR VALVE REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR valve assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedures Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Perform steering sensor zero point calibration Lane departure alert system (w/ Steering Control)

Click here

Pre-collision system
Memorize steering angle neutral point Parking assist monitor system

Click here

Panoramic view monitor system

Click here


  • Replacement of EGR valve assembly

  • Gas leak from exhaust system is repaired

 Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

Click here

PROCEDURE


  1. DRAIN ENGINE COOLANT

    Click here

  2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here

  3. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

    Click here

  4. REMOVE BATTERY

    Click here

  5. REMOVE FUEL PUMP PROTECTOR

    Click here

  6. REMOVE EGR PIPE CONNECTOR

    Click here

  7. REMOVE NO. 2 EGR PIPE

    Click here

  8. DISCONNECT ENGINE WIRE


    1. B008937

      Remove the 2 bolts and nut.

    2. B0083W5

      Using an E6 "TORX" socket wrench, remove the stud bolt and disconnect the engine wire.

    3. B0083QJ

      Remove the bolt.

    4. Disconnect the engine coolant temperature sensor connector.

  9. REMOVE EGR VALVE WITH COOLER ASSEMBLY


    1. B00861B

      Disconnect the EGR valve assembly connector.

    2. B0084KG

      Remove the engine cover joint and disconnect the fuel hose bracket from the EGR valve bracket.

    3. B0086KE

      Remove the 4 bolts and 2 EGR valve brackets.

    4. B00845O

      Disengage the water hose from the hose clamp.

    5. B0086HN

      Slide the clip and disconnect the water hose sub-assembly from the EGR cooler assembly.

    6. B0086O9C01
      *1 No. 2 Water By-pass Hose
      *2 No. 3 Water By-pass Hose
      *3 No. 4 Water By-pass Hose

      Slide the clip and disconnect the No. 2 water by-pass hose from the EGR valve assembly.

    7. Slide the clip and disconnect the No. 3 water by-pass hose from the EGR cooler assembly.

    8. Slide the clip and disconnect the No. 4 water by-pass hose from the EGR cooler assembly.

    9. B0086EK

      Using a 12 mm deep socket wrench, remove the 2 nuts and EGR valve with cooler assembly from cylinder head sub-assembly.

    10. B0084SZ

      Remove the No. 2 EGR pipe gasket from the EGR valve assembly.

  10. REMOVE EGR VALVE ASSEMBLY


    1. B008759

      Slide the clip and disconnect the No. 1 water by-pass hose from the EGR valve assembly.

    2. B008910

      Remove the 2 nuts and EGR valve assembly from the EGR cooler assembly.

    3. B0089KQ

      Remove the EGR valve gasket from the EGR valve assembly.