CLUTCH UNIT(for 2AR-FE) REMOVAL

CAUTION / NOTICE / HINT

Note:

When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE

  1. REMOVE MANUAL TRANSAXLE ASSEMBLY

    for EB63:

    Click here

    for EB63F:

    Click here

  2. REMOVE CLUTCH TUBE

    1. C277988N01

      Using a 10 mm union nut wrench, loosen the bleeder to accumulator tube labeled A and accumulator to flexible hose tube labeled B.

    2. Remove the bolt, clamp, bleeder to accumulator tube and accumulator to flexible hose tube.

  3. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

    C199329

    1. Using a union nut wrench, disconnect the clutch release bleeder sub-assembly from the clutch release cylinder to bleeder tube.

    2. Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.

  4. REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

    1. C226304

      Remove the clutch tube boot from the manual transaxle assembly.

    2. C199287

      Using a union nut wrench, remove the clutch release cylinder to flexible hose tube from the clutch release with bearing cylinder assembly.

    3. C226305

      Remove the 3 bolts and clutch release with bearing cylinder assembly together with the clutch release cylinder to flexible hose tube.

  5. REMOVE CLUTCH COVER ASSEMBLY

    C280395C01

    *a

    Matchmark

    1. Put matchmarks on the clutch cover assembly and flywheel sub-assembly.

    2. Loosen each set bolt one turn at a time in the order shown in the illustration until the spring tension is released.

    3. Remove the set bolts and pull off the clutch cover assembly.

      Note:

      Do not drop the clutch disc assembly.

  6. REMOVE CLUTCH DISC ASSEMBLY