FRONT SHOCK ABSORBER INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL FRONT LOWER COIL SPRING INSULATOR


    1. A0059XHE08
      Text in Illustration
      *a Positioning Pin
      *b Depression

      Install the front lower coil spring insulator to the front shock absorber assembly.

      Note

      When installing the insulator, fit the insulator to the depression of the spring seat and put the positioning pin in the hole.

  2. INSTALL FRONT SPRING BUMPER


    1. A0059T2

      Install the front spring bumper to the front shock absorber assembly.

      Note

      Face the smaller diameter end of the front spring bumper downward.

  3. INSTALL FRONT COIL SPRING


    1. A005AU2E01

      Secure SST in a vise.

      SST
      09727-30021   ( 09727-00010, 09727-00021, 09727-00031 )
    2. A005D16E01
      Text in Illustration
      *a Correct
      *b Incorrect

      Attach the arm of SST to the diameter of the front coil spring.

      CAUTION:


      • Make sure that the front coil spring is installed so that the distance between the upper and lower hooks of SST is at the maximum.

      • Make sure that the claws of the hooks are securely attached.

    3. Using SST, compress the front coil spring.

      CAUTION:


      • If the front coil spring bends during the compression, immediately stop the compression and reinstall SST.

      • Do not compress the spring until the coil springs contact each other.

      • Do not use an impact wrench. It will damage SST.

    4. A005D6AE06
      Text in Illustration
      *a Paint Mark
      *b Paint Mark (blue)

      Install the front coil spring to the front shock absorber assembly.

      Note


      • Make sure that the end of the front coil spring is positioned in the depression of the front lower spring seat.

      • Make sure to install the coil spring to the front shock absorber assembly so that the paint mark (blue) will be positioned at the lower side of the vehicle.

  4. INSTALL FRONT UPPER COIL SPRING INSULATOR

  5. INSTALL FRONT UPPER COIL SPRING SEAT

  6. INSTALL STRUT MOUNTING BEARING


    1. A005B2QE04
      Text in Illustration
      *a Upper Side
      *b Lower Side

      Install the strut mounting bearing.

      Note

      Do not install the bearing upside down.

  7. INSTALL FRONT SUSPENSION SUPPORT SUB-ASSEMBLY


    1. Install the front suspension support sub-assembly to the front shock absorber assembly.

      Note

      When installing, align the cutout on the front suspension support sub-assembly and the shock absorber piston rod end.

  8. TEMPORARILY TIGHTEN FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT


    1. A005D7Y

      Install the collar to the front shock absorber assembly.

    2. Temporarily tighten a new front support to front shock absorber nut.

    3. Remove SST from the front coil spring.

      Note

      Do not use an impact wrench. It will damage SST.

  9. INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING


    1. Install the front shock absorber with coil spring (upper side) with the 3 nuts.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

    2. Install the front shock absorber with coil spring (lower side) to the steering knuckle with the 2 bolts and 2 nuts.

      Torque:
      240 N*m  { 2447 kgf*cm, 177 ft.*lbf }

      Note

      While keeping the bolts from rotating, tighten the nuts.

  10. FULLY TIGHTEN FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT


    1. Fully tighten the front support to front shock absorber nut.

      Torque:
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

  11. INSTALL FRONT SUSPENSION SUPPORT DUST COVER


    1. A005A7K

      Install the front suspension support dust cover.

  12. INSTALL FRONT SPEED SENSOR


    1. Install the front speed sensor and front flexible hose to the front shock absorber assembly with the bolt and clamp.

      Torque:
      19 N*m  { 192 kgf*cm, 14 ft.*lbf }

      Note

      Do not twist the front speed sensor when installing it.

      Tech Tips

      Install the front flexible hose first and then the speed sensor harness bracket.

  13. INSTALL FRONT STABILIZER LINK ASSEMBLY


    1. Install the front stabilizer link assembly to the front shock absorber assembly with the nut.

      Torque:
      74 N*m  { 755 kgf*cm, 55 ft.*lbf }

      If the ball joint turns together with the nut, use a hexagon wrench to hold the stud bolt.

  14. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for LHD)

    Click here

  15. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY (for RHD)

    Click here

  16. INSTALL COWL BODY MOUNTING REINFORCEMENT LH (for LHD)

    Click here

  17. INSTALL COWL BODY MOUNTING REINFORCEMENT RH (for RHD)

    Click here

  18. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

    Click here

  19. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  20. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

    Click here