FRONT SIDE FIX WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL FRONT SIDE FIX WINDOW ASSEMBLY LH

   1. 

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

      Table 1. Text in Illustration

      *1	CORRECT
      *2	Primer M
      *3	Adhesive
      *4	INCORRECT

   2. Using a brush or sponge, apply Primer G to the contact surface of the window.

      

      Table 2. Text in Illustration

      *1	Backside	*2	Adhesive Center Line
      *3	Primer G	-	-

      Tip:

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

      Note:

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

   3. Apply adhesive to the window.

      

      Table 3. Text in Illustration

      *1	Backside	*2	Adhesive Center Line
      *3	Adhesive	-	-

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

         Tip:

         After cutting off the tip, use all adhesive within the time written in the table below.

         Usage Time Frame

         Temperature	Usage Time Frame
         35°C (95°F)	15 minutes
         20°C (68°F)	1 hour 40 minutes
         5°C (41°F)	8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the window as shown in the illustration.

         Standard

         Area	Specified Condition
         a	8.0 mm (0.315 in.)
         b	6.0 mm (0.236 in.)

   4. Install the front side fix window to the vehicle body.

      1. Attach the 3 clips to install the front side fix window.

      2. Lightly press the outer surface of the window to ensure that the window is securely fit to the vehicle body.

         Note:

         • Check that the 3 clips are attached to the vehicle body correctly.

         • Check that the vehicle body and window have a small gap between them.

      3. Using a scraper, remove any excess or protruding adhesive.

         Tip:

         Apply adhesive to any areas where the amount of adhesive is inadequate.

      4. Hold the front side fix window in place securely with protective tape or equivalent until the adhesive hardens.

         Note:

         Do not drive the vehicle for the amount of time written in the table below.

         Minimum Time

         Temperature	Minimum Time Prior to Driving Vehicle
         35°C (95°F)	1 hour 30 minutes
         20°C (68°F)	5 hours
         5°C (41°F)	24 hours

2. CHECK FOR LEAKS AND REPAIR

   1. Conduct a leak test after the adhesive has completely hardened.

   2. If there are any leaks, seal them with auto glass sealer.

3. INSTALL FRONT PILLAR GARNISH LH

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4. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

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5. INSTALL COWL SIDE TRIM BOARD LH

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6. INSTALL FRONT DOOR SCUFF PLATE LH

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