INSTALL SHIFT LEVER POSITION SENSOR
Install the shift lever position sensor to the manual valve shaft.
Temporarily install the 2 bolts.
Install a new lock plate and tighten the nut.
Temporarily install the control shaft lever to the manual valve shaft.
Turn the lever clockwise until it stops, then turn it counterclockwise 2 notches.
Remove the control shaft lever from the manual valve shaft.
Align the protruding part with the neutral basic line.
| *a | Neutral Basic Line |
| *b | Protruding |
| *c | Range of Play |
Note
There is play on the nut stopper side (protruding part). Align the center point of the range of the play with the neutral basic line.
Tighten the 2 bolts in the order shown in the illustration.
Using a screwdriver, secure the nut with the lock plate.
Install the control shaft lever, washer, and nut to the manual valve shaft.
Connect the connector to the shift lever position sensor.
CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
Move the shift lever to the N position.
Install a new clip to the control bracket.
Install the transmission control cable assembly to the control bracket.
| *1 | Transmission Control Cable Assembly |
| *2 | No. 1 Transmission Control Cable Bracket |
| *a | Claw A |
| *b | Claw B |
Note
Make sure that the A claws on the clip are securely fit into the bracket holes.
Make sure that the cable is securely installed inside the B claws of the clip.
Install the transmission control cable assembly to the control shaft lever with the nut.
INSPECT SHIFT LEVER POSITION SENSOR POSITION
Apply the parking brake.
Lock the wheels with chocks to secure the vehicle.
Turn the power switch on (READY).
Move the shift lever to D and release the brake.
Note
Be sure to apply the parking brake and lock the wheels with chocks to secure the vehicle.
Slowly move the shift lever to N and measure moving distance (A) of the shift lever from the original point to the gear activation point.
| *a | Gear Activation Point |
| *b | N Position |
| *c | R Position |
| *d | D Position |
Note
Be sure to move the shift lever slowly.
Move the shift lever to R and release the brake.
Note
Be sure to apply the parking brake and lock the wheels with chocks to secure the vehicle.
Slowly move the shift lever to N and measure moving distance (B) of the shift lever from the original point to the vehicle activation point.
Note
Be sure to move the shift lever slowly.
Check that moving distances (A) and (B) shown in the illustration are almost the same.
Tech Tips
If moving distances (A) and (B) are almost the same, adjustment of the shift lever position is not necessary.
If moving distance (A) is shorter than (B), perform adjustment of the shift lever position [*1].
If moving distance (B) is shorter than (A), perform adjustment of the shift lever position [*2].
ADJUST SHIFT LEVER POSITION SENSOR POSITION
If moving distance (A) is shorter than (B).[*1]
Move the shift lever to N.
Loosen the 2 bolts.
Slightly turn the shift lever position sensor counterclockwise.
Tech Tips
If the shift lever is moved from R to N, the moving distance of the shift lever from the original point to the gear activation point becomes longer.
Tighten the 2 bolts in the order shown in the illustration.
Recheck the shift lever position sensor.
If moving distance (B) is shorter than (A) [*2]
Move the shift lever to N.
Loosen the 2 bolts.
Slightly turn the shift lever position sensor clockwise.
Tech Tips
If the shift lever is moved from D to N, the moving distance of the shift lever from the original point to the gear activation point becomes longer.
Tighten the 2 bolts in the order shown in the illustration.
Recheck the shift lever position sensor.
INSPECT SHIFT LEVER POSITION
While moving the shift lever from the N position to each position, check that the lever moves smoothly and that the shift position indicator comes on properly according to the shift lever position.
Put the vehicle into the READY-on state and check the following:
When the shift lever is moved to the D position, the vehicle moves forward.
When the shift lever is moved to the R position, the vehicle moves in reverse.
Note
The vehicle should not move when the shift position indicator is off.
ADJUST SHIFT LEVER POSITION
Move the shift lever to N.
Remove the console box Click here.
Disconnect the end of the transmission control cable assembly from the lower shift lever assembly.
Slide the slider of the transmission control cable assembly in the direction indicated by the arrow and pull the lock piece outward.
| *1 | Slider |
| *2 | Lock Piece |
| *a | Slide |
| *b | Pull |
Install the end of the transmission control cable assembly to the lower shift lever assembly.
| *1 | Lock Piece |
Note
Check that the lock piece is pulled up.
Install the cable end all the way to the base of the pin.
Push the lock piece into the adjuster case.
Note
Check that the park/neutral position switch and the shift lever are in neutral.
Securely push in the lock piece until the slider lock is engaged.
After adjusting the shift lever position, check the operation and function of the shift lever. If there is a problem, adjust the position again.
Install the console box Click here.
INSTALL ENGINE UNDER COVER RH
INSTALL FRONT WHEEL OPENING EXTENSION PAD RH
INSTALL ENGINE UNDER COVER LH
INSTALL FRONT WHEEL OPENING EXTENSION PAD LH