SHIFT LEVER POSITION SENSOR INSTALLATION

  1. INSTALL SHIFT LEVER POSITION SENSOR

    1. Install the shift lever position sensor to the manual valve shaft.

    2. Temporarily install the 2 bolts.

    3. Install a new lock plate and tighten the nut.

      Torque:
      6.9 N*m  { 70 kgf*cm, 61 in.*lbf }
    4. Temporarily install the control shaft lever to the manual valve shaft.

    5. Turn the lever clockwise until it stops, then turn it counterclockwise 2 notches.

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    6. Remove the control shaft lever from the manual valve shaft.

    7. Align the protruding part with the neutral basic line.

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      Text in Illustration
      *a Neutral Basic Line
      *b Protruding
      *c Range of Play

      Note

      There is play on the nut stopper side (protruding part). Align the center point of the range of the play with the neutral basic line.

    8. Tighten the 2 bolts in the order shown in the illustration.

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      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }
    9. Using a screwdriver, secure the nut with the lock plate.

    10. Install the control shaft lever, washer, and nut to the manual valve shaft.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    11. Connect the connector to the shift lever position sensor.

  2. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

    1. Move the shift lever to the N position.

    2. Install a new clip to the control bracket.

    3. Install the transmission control cable assembly to the control bracket.

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      Text in Illustration
      *1 Transmission Control Cable Assembly
      *2 No. 1 Transmission Control Cable Bracket
      *a Claw A
      *b Claw B

      Note

      • Make sure that the A claws on the clip are securely fit into the bracket holes.

      • Make sure that the cable is securely installed inside the B claws of the clip.

    4. Install the transmission control cable assembly to the control shaft lever with the nut.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }
  3. INSPECT SHIFT LEVER POSITION SENSOR POSITION

    1. Apply the parking brake.

    2. Lock the wheels with chocks to secure the vehicle.

    3. Turn the power switch on (READY).

    4. Move the shift lever to D and release the brake.

      Note

      Be sure to apply the parking brake and lock the wheels with chocks to secure the vehicle.

    5. Slowly move the shift lever to N and measure moving distance (A) of the shift lever from the original point to the gear activation point.

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      Text in Illustration
      *a Gear Activation Point
      *b N Position
      *c R Position
      *d D Position

      Note

      Be sure to move the shift lever slowly.

    6. Move the shift lever to R and release the brake.

      Note

      Be sure to apply the parking brake and lock the wheels with chocks to secure the vehicle.

    7. Slowly move the shift lever to N and measure moving distance (B) of the shift lever from the original point to the vehicle activation point.

      Note

      Be sure to move the shift lever slowly.

    8. Check that moving distances (A) and (B) shown in the illustration are almost the same.

      Tech Tips

      • If moving distances (A) and (B) are almost the same, adjustment of the shift lever position is not necessary.

      • If moving distance (A) is shorter than (B), perform adjustment of the shift lever position [*1].

      • If moving distance (B) is shorter than (A), perform adjustment of the shift lever position [*2].

  4. ADJUST SHIFT LEVER POSITION SENSOR POSITION

    1. If moving distance (A) is shorter than (B).[*1]

      1. Move the shift lever to N.

      2. Loosen the 2 bolts.

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      3. Slightly turn the shift lever position sensor counterclockwise.

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        Tech Tips

        If the shift lever is moved from R to N, the moving distance of the shift lever from the original point to the gear activation point becomes longer.

      4. Tighten the 2 bolts in the order shown in the illustration.

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        Torque:
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }
      5. Recheck the shift lever position sensor.

    2. If moving distance (B) is shorter than (A) [*2]

      1. Move the shift lever to N.

      2. Loosen the 2 bolts.

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      3. Slightly turn the shift lever position sensor clockwise.

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        Tech Tips

        If the shift lever is moved from D to N, the moving distance of the shift lever from the original point to the gear activation point becomes longer.

      4. Tighten the 2 bolts in the order shown in the illustration.

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        Torque:
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }
      5. Recheck the shift lever position sensor.

  5. INSPECT SHIFT LEVER POSITION

    1. While moving the shift lever from the N position to each position, check that the lever moves smoothly and that the shift position indicator comes on properly according to the shift lever position.

    2. Put the vehicle into the READY-on state and check the following:

      1. When the shift lever is moved to the D position, the vehicle moves forward.

      2. When the shift lever is moved to the R position, the vehicle moves in reverse.

        Note

        The vehicle should not move when the shift position indicator is off.

  6. ADJUST SHIFT LEVER POSITION

    1. Move the shift lever to N.

    2. Remove the console box Click here.

    3. Disconnect the end of the transmission control cable assembly from the lower shift lever assembly.

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    4. Slide the slider of the transmission control cable assembly in the direction indicated by the arrow and pull the lock piece outward.

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      Text in Illustration
      *1 Slider
      *2 Lock Piece
      *a Slide
      *b Pull
    5. Install the end of the transmission control cable assembly to the lower shift lever assembly.

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      Text in Illustration
      *1 Lock Piece

      Note

      • Check that the lock piece is pulled up.

      • Install the cable end all the way to the base of the pin.

    6. Push the lock piece into the adjuster case.

      Note

      • Check that the park/neutral position switch and the shift lever are in neutral.

      • Securely push in the lock piece until the slider lock is engaged.

    7. After adjusting the shift lever position, check the operation and function of the shift lever. If there is a problem, adjust the position again.

    8. Install the console box Click here.

  7. INSTALL ENGINE UNDER COVER RH

  8. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

  9. INSTALL ENGINE UNDER COVER LH

  10. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH