HYBRID VEHICLE TRANSAXLE INSTALLATION

  1. INSTALL WITH HEAD STRAIGHT SCREW PLUG

    Tech Tips

    Perform this procedure only when replacement of the with head straight screw plug is necessary.

    1. Coat a new O-ring with ATF and install them to the with head straight screw plug.

    2. Using a 10 mm hexagon socket wrench, install the with head straight screw plug to the hybrid vehicle transaxle assembly.

      Torque:
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }

  2. INSTALL NO. 1 INVERTER COOLING HOSE ASSEMBLY

    1. Install the No. 1 inverter cooling hose assembly to the hybrid vehicle transaxle assembly.

  3. INSTALL WIRE HARNESS CLAMP BRACKET

    1. Install the 2 wire harness clamp brackets to the hybrid vehicle transaxle assembly with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL HYBRID TRANSAXLE MASS DAMPER

    1. Install a new gasket and the hybrid transaxle mass damper.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }

  5. INSTALL NO. 3 AUTOMATIC TRANSMISSION CASE COVER

    1. Install the No. 3 automatic transmission case cover to the hybrid vehicle transaxle assembly with the 2 bolts and clip.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  6. INSTALL AUTOMATIC TRANSMISSION CASE COVER

    1. Engage the 2 guides and install the automatic transmission case cover.

  7. INSTALL NO. 3 TRANSMISSION CONTROL CABLE BRACKET

    1. Install the No. 3 transmission control cable bracket to the hybrid vehicle transaxle assembly with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  8. INSTALL NO. 2 TRANSMISSION CONTROL CABLE BRACKET

    1. Install the No. 2 transmission control cable bracket to the hybrid vehicle transaxle assembly with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  9. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET

    1. Install the No. 1 transmission control cable bracket to the hybrid vehicle transaxle assembly with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  10. INSTALL FRONT ENGINE MOUNTING BRACKET

    1. Install the front engine mounting bracket to the hybrid vehicle transaxle assembly with the 3 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  11. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY

    1. Make sure that the knock pins are installed to the engine.

      A011Z24E01
      Text in Illustration
      *1 Knock Pin

    2. Install the hybrid vehicle transaxle assembly to the engine with the 9 bolts.

      Bolt Bolt Length Torque
      A, B 55 mm (2.17 in.) 64 N*m (653 kgf*cm, 47 ft.*lbf)
      C 65 mm (2.56 in.) 46 N*m (469 kgf*cm, 34 ft.*lbf)
      D 32 mm (1.26 in.) 44 N*m (449 kgf*cm, 32 ft.*lbf)
      E 38 mm (1.50 in.) 28 N*m (286 kgf*cm, 21 ft.*lbf)

      Note

      • Do not apply grease either to the spline or to the input shaft.

      • Make sure that the wire harness or similar items are not pinched between the contact surfaces.

      • Do not forcibly pry on the hybrid vehicle transaxle.

      • Make sure to align the hybrid vehicle transaxle so that the input shaft of the hybrid vehicle transaxle will be inserted straight into the inner splines of the transmission input damper.

      • When inserting the input shaft of the hybrid vehicle transaxle into the inner splines of the transmission input damper, do not shake the hybrid vehicle transaxle excessively.

      • When mounting the hybrid vehicle transaxle to the engine, make sure to securely fit the knock pins into the knock holes.

      Tech Tips

      Temporarily tighten bolt B first.

  12. INSTALL FRONT FRAME ASSEMBLY

    1. Install the engine mounting insulator LH with the nut.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

    2. Install the engine mounting insulator RH with the nut.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

    3. Install the front engine mounting insulator with the bolt.

      Torque:
      87 N*m  { 887 kgf*cm, 64 ft.*lbf }

    4. Fully tighten the 9 temporarily installed nuts of the engine mounting insulators to the specified torque.

      A011VYVE04
      Text in Illustration
      *a Front Engine Mounting Insulator *b Engine Mounting Insulator RH
      *c Engine Mounting Insulator LH - -

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator is necessary.

      Torque:
      A
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }
      B
      87 N*m  { 887 kgf*cm, 64 ft.*lbf }

    5. Install the 4 hole plugs.

      A011VIUE01
      Text in Illustration
      *a Engine Mounting Insulator RH *b Engine Mounting Insulator LH

      Tech Tips

      Perform this procedure only when replacement of the engine mounting insulator is necessary.

  13. CONNECT WIRE HARNESS

    1. Connect the 3 clamps and install the motor cable to the hybrid vehicle transaxle assembly with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the 3 clamps, 4 connectors and install the wire harness to the hybrid vehicle transaxle assembly with the 3 bolts.

      A011VZXE01
      Torque:
      Bolt A
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      Torque:
      Bolt B
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  14. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

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