HV BATTERY INSTALLATION

  1. INSTALL NO. 2 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    1. Install the No. 2 hybrid vehicle battery carrier bracket with the 2 bolts.

      A011WXQE01
      Text in Illustration
      *a Claw
      *b Hole
      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Be sure to align the claw of the No. 2 hybrid vehicle battery carrier bracket with the hole.

  2. INSTALL NO. 1 HYBRID VEHICLE BATTERY CARRIER BRACKET SUB-ASSEMBLY

    1. Install the No. 1 hybrid vehicle battery carrier bracket with the 2 bolts.

      A011VJUE01
      Text in Illustration
      *a Claw
      *b Hole
      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Be sure to align the claw of the No. 1 hybrid vehicle battery carrier bracket with the hole.

  3. INSTALL NO. 2 HYBRID BATTERY PACK WIRE

    CAUTION:

    Wear insulated gloves.

    1. Connect the connector and 5 clamps and install the No. 2 hybrid battery pack wire.

  4. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulated gloves.

    1. Install the hybrid battery junction block assembly with the 3 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the connector to the hybrid battery junction block assembly.

      Note

      The connector should be connected securely.

    3. Using an insulated tool, install the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note

      Be sure to use a torque wrench to tighten the bolts.

    4. Connect the terminal cover.

      Note

      The terminal cover should be connected securely.

  5. INSTALL NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.

    1. Install the No. 1 hybrid battery shield sub-assembly with the bolt and 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  6. INSTALL BATTERY SMART UNIT

    CAUTION:

    Wear insulated gloves.

    1. Install the battery smart unit with the bolt.

      A011WRQE01
      Text in Illustration
      *a Black Label
      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      Check color of the label.

    2. Connect the connector.

      Note

      The connectors should be connected securely.

  7. INSTALL NO. 2 HYBRID VEHICLE BATTERY SHIELD PANEL

    CAUTION:

    Wear insulated gloves.

    1. Install the No. 2 hybrid vehicle battery shield panel with the 2 bolts and nut.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the 3 wire harness clamps.

    3. Connect the connector.

    4. Install the battery cover lock striker, then push the button to lock it.

      A011Y1CE01
      Text in Illustration
      *1 Battery Cover Lock Striker
      *2 Button
      *a Push

  8. INSTALL HV BATTERY

    CAUTION:

    Wear insulated gloves.

    1. Place a piece of cardboard in the luggage compartment.

      A011XYME01
      Text in Illustration
      *1 Cardboard

    2. Using a suitable adaptor such as a rope, install the HV battery to the vehicle in the same direction it was facing during removal.

      Note

      Use cardboard or other similar material to protect the HV battery and vehicle body from damage.

    3. Push the cardboard and HV battery together to the middle of the luggage compartment.

      A011WAJE01
      Text in Illustration
      *a Push
      *b Turn 180°

    4. Turn the cardboard and HV battery 180° together.

    5. Install the 2 clips.

    6. Install the battery cooling blower assembly with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      • Be sure not to touch the fan part of the battery cooling blower assembly.

      • Do not lift the battery cooling blower assembly using the wire harness.

    7. Connect the connector.

    8. Engage the 2 claws to install the No. 2 hybrid battery intake duct.

      Note

      Ensure that the duct is installed securely.

    9. Install the clip.

    10. Install the No. 2 hybrid vehicle battery upper cover bracket with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    11. Push the HV battery together with the cardboard toward the front of the vehicle.

      A011XUHE01
      Text in Illustration
      *a Push

      Note

      Align the holes for the HV battery holding bolts.

    12. Use a tire lever to hold up the HV battery and pull out the cardboard.

      A011VXKE01
      Text in Illustration
      *a Hold up
      *b Pull out

    13. Remove the spare wheel cover assembly.

    14. Install the HV battery with the 6 bolts.

      A011VDXE01
      Text in Illustration
      *1 Ground Bolt
      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Tech Tips

      Install the ground bolts to the locations shown in the illustration.

  9. CONNECT LOW VOLTAGE CONNECTOR

    1. Connect the 3 connectors and wire harness clamp.

  10. CONNECT NO. 4 FLOOR WIRE

    CAUTION:

    Wear insulated gloves.

    1. Connect the 2 connectors.

      Note

      • Make sure that the ends of the No. 4 floor wire do not cross over each other.

      • The connector should be connected securely.

      A011XYPE01
      Text in Illustration
      *1 Shielded Wire Ground
      *a Claw
      *b Hole

    2. Connect the shielded wire ground.

      Note

      • Be sure to align the claw of the shielded wire ground with the hole.

      • Be sure to install the shielded wire ground in the correct direction.

  11. INSTALL NO. 4 HYBRID BATTERY SHIELD PANEL

    CAUTION:

    Wear insulated gloves.

    1. Install the No. 4 hybrid battery shield panel with the bolt and 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Install the battery cover lock striker, then push the button to lock it.

      A011X3OE01
      Text in Illustration
      *1 Battery Cover Lock Striker
      *2 Button
      *a Push

  12. INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

    1. Install the No. 1 hybrid battery intake duct with the 3 clips.

      Note

      Ensure that the duct is installed securely.

  13. INSTALL NO. 1 ROOM PARTITION BOARD

    1. Engage the 5 clips to install the No. 1 room partition board.

    2. Install the 4 clips.

  14. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

    1. Pass the 3 rear seat belt floor anchors through the package tray trim panel assembly.

    2. Engage the 5 guides and 3 clips to install the package tray trim panel assembly.

      A011W0R

  15. INSTALL REAR SEAT SHOULDER BELT COVER

    1. Engage the 4 guides and 2 claws to install the rear seat shoulder belt cover.

      A011XS7

      Tech Tips

      Use the same procedure for the other 2 rear seat shoulder belt covers.

  16. INSTALL CHILD RESTRAINT SEAT TETHER ANCHOR COVER

    1. Engage the 2 guides and 2 claws to install the child restraint seat tether anchor cover.

      A011XT6

      Tech Tips

      Use the same procedure for the other 2 child restraint seat tether anchor covers.

  17. INSTALL CENTER STOP LIGHT SET

    1. Connect the connector.

    2. Temporarily install the center stop light set.

    3. Slide the center stop light set in the order and directions shown by the arrows in the illustration while pushing it towards the rear of the vehicle to engage the 4 claws.

      A011WMBE01

  18. INSTALL ROOF SIDE INNER GARNISH LH

    1. Engage the guide.

    2. Engage the 5 clips to install the roof side inner garnish LH.

  19. INSTALL ROOF SIDE INNER GARNISH RH

    Tech Tips

    Use the same procedure as for the LH side.

  20. CONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH

    1. Engage the guide to temporarily install the rear seat inner with center belt assembly LH.

    2. Install the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

    3. Check if the ELR locks.

      Note

      The check should be performed with the rear seat inner with center belt assembly LH installed.

      1. With the belt assembly installed, check that the belt locks when it is pulled out quickly.

  21. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH

    1. Install the child restraint seat anchor bracket sub-assembly LH with the 2 nuts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  22. CONNECT REAR SEAT OUTER BELT ASSEMBLY (for LH Side)

    1. Connect the floor anchor of the rear seat outer belt assembly with the bolt.

      A011YCME01
      Text in Illustration
      *1 Protruding Part
      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

      Note

      Do not allow the anchor part of the rear seat outer belt assembly to overlap the protruding parts of the floor panel.

  23. CONNECT REAR SEAT OUTER BELT ASSEMBLY (for RH Side)

    1. Connect the floor anchor of the rear seat outer belt assembly with the bolt.

      A011X28E01
      Text in Illustration
      *1 Protruding Part
      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

      Note

      Do not allow the anchor part of the rear seat outer belt assembly to overlap the protruding parts of the floor panel.

  24. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

    1. Align the alignment mark (Pink) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip LH.

      A011Y2JE01
      Text in Illustration
      *1 Alignment Mark (Pink)

      Note

      After installation, check that the corners fit correctly.

  25. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

    1. Align the alignment mark (Blue) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip RH.

      A011XS8E01
      Text in Illustration
      *1 Alignment Mark (Blue)

      Note

      After installation, check that the corners fit correctly.

  26. INSTALL REAR SIDE SEATBACK ASSEMBLY LH

    1. Engage the hook to install the rear side seatback assembly LH.

    2. Install the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    3. Connect the connector.

    4. Connect the rear seat outer belt to the rear seat shoulder belt guide LH.

  27. INSTALL REAR SIDE SEATBACK ASSEMBLY RH

    1. Engage the hook to install the rear side seatback assembly RH.

    2. Install the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    3. Connect the connector.

    4. Connect the rear seat outer belt to the rear seat shoulder belt guide RH.

  28. INSTALL REAR SEATBACK ASSEMBLY LH

    1. Place the rear seatback assembly LH in the cabin.

      Note

      Be careful not to damage the vehicle body.

    2. Install the rear seatback assembly LH with the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    3. Connect the rear seat inner with center belt assembly LH to the rear seat center shoulder belt guide.

  29. INSTALL NO. 2 ROOM PARTITION COVER

    1. Engage the guide and claw to install the No. 2 room partition cover.

      A011YH2

  30. INSTALL REAR SEATBACK ASSEMBLY RH

    1. Place the rear seatback assembly RH in the cabin.

      Note

      Be careful not to damage the vehicle body.

    2. Install the rear seatback assembly RH with the 2 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  31. INSTALL REAR SEAT CUSHION LOCK HOOK

    1. Engage the claw to install a new rear seat cushion lock hook.

      A011WOT

      Note

      Rear seat cushion lock hooks must not be reused.

      Tech Tips

      Use the same procedure for the RH side and the LH side.

  32. INSTALL REAR SEAT CUSHION ASSEMBLY

    1. Place the rear seat cushion assembly in the cabin.

      Note

      Be careful not to damage the vehicle body.

    2. Engage the 2 hooks of the seat cushion to the vehicle body as shown in the illustration.

      A011VFP

    3. Confirm that the seat cushion is firmly installed.

      Note

      When installing the seat cushion, make sure that the seat belt buckles are not under the seat cushion.

  33. INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER LH

    1. Install the clip <A>.

      A011WWBE01
      Text in Illustration
      *1 Clip <A>
      *2 Clip <B>

    2. Install the 2 clips <B>.

    3. Engage the fastener and install the luggage compartment inner trim cover LH.

  34. INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER RH

    1. Install the clip <A>.

      A011X12E01
      Text in Illustration
      *1 Clip <A>
      *2 Clip <B>

    2. Install the 2 clips <B>.

    3. Engage the fastener and install the luggage compartment inner trim cover RH.

  35. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

    1. Engage the 2 pins to install the 2 No. 1 luggage compartment trim hooks.

      A011YM1E01
      Text in Illustration
      *1 Pin

  36. INSTALL REAR FLOOR FINISH PLATE

    1. Engage the 4 clips and install the rear floor finish plate.

      A011YQE

    2. Install the 5 clips.

  37. INSTALL AUXILIARY BATTERY

    1. Install the auxiliary battery.

    2. Install the auxiliary battery clamp with the bolt and nut.

      Torque:
      Nut
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
      Bolt
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Connect the auxiliary battery hose.

      Tech Tips

      Push in the auxiliary battery hose to the auxiliary battery until a click sound is heard.

    4. Connect the positive (+) auxiliary battery cable with the nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    5. Install the auxiliary battery terminal cover.

  38. INSTALL SERVICE PLUG GRIP

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