HYBRID / BATTERY CONTROL SERVICE DATA

Reserve Tank Cap (for Inverter)
Item Specified Condition
Standard value (for brand-new cap) 94 to 122 kPa (1.0 to 1.2 kgf/cm2, 13.6 to 17.7 psi)
Minimum standard value (for used cap) 94 kPa (1.0 kgf/cm2, 13.6 psi)
Relay
Item Tester Connection Specified Condition

IGCT relay

Resistance

3 - 5

10 kΩ or higher

(Auxiliary battery voltage is not applied across terminals 1 and 2)

3 - 5

Below 1 Ω

(Auxiliary battery voltage is applied across terminals 1 and 2)

INV W/ PMP relay

Resistance

3 - 5

10 kΩ or higher

(Auxiliary battery voltage is not applied across terminals 1 and 2)

3 - 5

Below 1 Ω

(Auxiliary battery voltage is applied across terminals 1 and 2)

Hybrid Battery Junction Block

SMRB

Resistance

A-1 (+) - Q2-1 (CBI)

10 kΩ or more

(Auxiliary battery voltage is not applied between terminals O9-1 (SMRB) and O9-2 (GND))

A-1 (+) - Q2-1 (CBI)

Below 1 Ω

(Auxiliary battery voltage is applied between terminals O9-1 (SMRB) and O9-2(GND))

O9-1 (SMRB) - O9-2 (GND) 25.0 to 59.0 Ω at -40 to 80°C (-40 to 176°F)

SMRG

Resistance

q1-1(-) - Q3- 1(CEI)

10 kΩ or more

(Auxiliary battery voltage is not applied between terminals O9-3(SMRG) and O9-2(GND))

q1-1(-) - Q3- 1(CEI)

Below 1 Ω

(Auxiliary battery voltage is applied between terminals O9-3(SMRG) and O9-2(GND))

O9-3(SMRG) - O9-2(GND) 25.0 to 59.0 Ω at -40 to 80°C (-40 to 176°F)

SMRP

Resistance

q1-1(-) - Q3- 1(CEI)

10 kΩ or more

(Auxiliary battery voltage is not applied between terminals O9- 4(SMRP) and O9-2(GND))

q1-1(-) - Q3- 1(CEI)

28.5 to 31.5 Ω

(Auxiliary battery voltage is applied between terminals O9-4(SMRP) and O9-2(GND))

O9-4(SMRP) and O9-2(GND) 112 to 274 Ω at -40 to 80°C (-40 to 176°F)
Combination Switch Assembly

EV Drive Mode Switch (Pattern Select Switch Assembly)

Resistance

I48-4 (S) - I48-1 (E)

Below 1 Ω

(EV drive mode switch (pattern select switch assembly) being pushed and held)

I48-4 (S) - I48-1 (E)

10 kΩ or more

(EV drive mode switch (pattern select switch assembly) not pushed)

Service Plug Grip
Service plug grip - Below 1 Ω