FRONT DOOR WINDOW FRAME MOULDING INSTALLATION

  1. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING

    1. Engage the claw and guide of the front door upper window frame moulding to the door frame.

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    2. Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 7 new rivets.

      Tech Tips

      If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

      Note

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

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        Text in Illustration
        *1 Riveter
        *2 Mandrel
        *a Incorrect

      • Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

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        Text in Illustration
        *1 Riveter
        *a Incorrect

      • Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

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        Text in Illustration
        *1 Riveter
        *a Incorrect

  2. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

    Tech Tips

    When installing a new front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body or front door rear window frame moulding excessively.

    1. Clean the vehicle body surface.

      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install a new front door rear window frame moulding.

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      Text in Illustration
      *1 Double-sided Tape
      *2 Caulking Sponge

      1. Using a heat light, heat the vehicle body and front door rear window frame moulding.

      2. Remove the release paper from the face of the front door rear window frame moulding.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Install the front door rear window frame moulding with the clip.

  3. INSTALL FRONT DOOR WEATHERSTRIP

    1. Engage the 19 clips and install the front door weatherstrip.

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  4. INSTALL FRONT DOOR CHECK ASSEMBLY

    1. Apply MP grease to the sliding areas of the front door check assembly.

    2. Apply adhesive to the threads of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Install the front door check assembly with the 3 bolts.

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      Torque:
      Bolt (A)
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }
      Bolt (B)
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  5. INSTALL FRONT DOOR GLASS RUN

    1. Install the front door glass run.

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  6. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY

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