CONSTRUCTION
Models with EGR Cooler
A water-cooled type No. 1 EGR cooler is used between the exhaust manifold and electric EGR control valve assembly. In the water-cooled type No. 1 EGR cooler, engine coolant flows through eight-layered gas passage to cool down the EGR gas.
The No. 2 EGR valve assembly is used. The EGR gas passage is switched in 2 stages by the No. 2 EGR valve assembly to optimize the temperature of the EGR gas.
Figure 1. EGR Gas Flow
| *1 | Exhaust Manifold | *2 | No. 1 EGR Cooler |
| *3 | Diesel Throttle Body Assembly | *4 | Intake Manifold |
| *5 | No. 2 EGR Valve Assembly | *6 | Electric EGR Control Valve Assembly |
| *a | Intake Air | *b | EGR Gas |
| *c | EGR Gas (through Bypass Passage) | - | - |
Models without EGR Cooler
EGR gas is sent to the intake manifold through the No. 1 EGR pipe, EGR valve adapter, EGR valve and No. 2 EGR pipe.
Figure 2. EGR Gas Flow
| *1 | Exhaust Manifold | *2 | Diesel Throttle Body Assembly |
| *3 | Intake Manifold | *4 | No. 1 EGR Pipe Sub-assembly |
| *5 | Electric EGR Control Valve Assembly | *6 | EGR Valve Adapter |
| *a | Intake Air | *b | EGR Gas |