CONSTRUCTION
The air conditioning unit consists of the No. 1 cooler evaporator sub-assembly, heater radiator unit sub-assembly, damper servo motors, No. 1 cooler thermistor (evaporator temperature sensor) and blower motor with fan sub-assembly.
The No. 1 cooler evaporator sub-assembly and heater radiator unit sub-assembly are mounted transversely to achieve a compact and lightweight form.
A bus connector is used in the wire harness connection, which connects the servo motor to the air conditioning amplifier assembly.*
Sliding doors are used for the air mix control doors, thus making the air conditioning radiator assembly more compact.
*: Models with automatic air conditioning system
Figure 1. Air Conditioning Unit Layout Parts Location
| *1 | Heater Radiator Unit Assembly | *2 | Blower Assembly |
Depending on the model, a cool air duct with a shutter is provided to the upper glove box side area of the front passenger side side register duct. The upper glove box can be used as a cool box by opening the shutter while the cooler is operating.
Figure 2. Duct Layout Parts Location
| *1 | Front Defroster Duct | *2 | Side Defroster Duct (LH) |
| *3 | Side Register Duct (LH) | *4 | Footwell Duct (LH) |
| *5 | Footwell Duct (RH) | *6 | Air Inlet Duct |
| *7 | Side Register Duct (RH) | *8 | Side Defroster Duct (RH) |
| *9 | Center Register Duct | - | - |
OPERATION
Mode Position and Damper Operation
| *1 | Front Defroster | *2 | Side Defroster (LH) |
| *3 | Side Defroster (RH) | *4 | Mode Switching Damper (for Defroster) |
| *5 | Fresh/Recirculation Damper | *6 | Clean Air Filter (Air Refiner Element) |
| *7 | Blower Motor with Fan Sub-assembly | *8 | No. 1 Cooler Evaporator |
| *9 | Air Mix Damper | *10 | Heater Radiator Unit Sub-assembly |
| *11 | Mode Switching Damper (for Footwell Duct) | *12 | Mode Switching Damper (for Side Register) |
| *13 | Mode Switching Damper (for Center Register) | *14 | Footwell Duct (LH) |
| *15 | Footwell Duct (RH) | *16 | Side Register (LH) |
| *17 | Center Register | *18 | Side Register (RH) |
| *a | Recirculated Air | *b | Fresh Air |
| *c | This illustration shows the dampers and air outlets schematically. It will differ from the actual. | - | - |
| Damper | Operation Position | Damper Position | Operation |
|---|---|---|---|
| Air Inlet Control Damper | FRESH | A | Brings in fresh air. |
| RECIRC | B | Recirculates internal air. | |
| Air Mix Control Damper | HI - LO | C - D | Varies the mixture ratio of cool air and hot air in order to regulate the temperature continuously from HI to LO. |
| Mode Control Damper | FACE | E, H, M, N | Air blows out of the center register and side register. |
| BI-LEVEL | E, I, L, P | Air blows out of the center register, side register and footwell register. | |
| FOOT | F, J, L, Q | Air blows out of the footwell register duct. A small amount of air also blows out from the side register, front defroster and side defroster. | |
| FOOT/DEF | G, J, L, O | Defrosts the windshield through the front defroster and side defroster. At the same time, air is blown out from the footwell register. A small amount of air also blows out from the side register. | |
| DEF | G, J, L, N | Defrosts the windshield through the front defroster and side defroster. A small amount of air also blows out from the side register. |
Air Outlets and Airflow Volume
| Indication | Mode | Center Register | Side Register | Footwell Duct | Front Defroster, Side Defroster |
|---|---|---|---|---|---|
| A | B | C | D | ||
|
FACE | |
|
- | - |
|
BI-LEVEL | |
|
|
- |
|
FOOT | - | |
|
|
|
FOOT/DEF | - | |
|
|
|
DEF | - | |
- | |