FUNCTION OF MAIN COMPONENTS
The main components of the engine control system are as follows:
| Component | Outline | Quantity | Function | |
|---|---|---|---|---|
| ECM | 32-bit CPU | 1 | The ECM optimally controls the SFI, ESA and ETCS-i to suit the operating conditions of the engine in accordance with the signals provided by the sensors. | |
| Mass Air Flow Meter Sub-assembly | Mass Air Flow Meter | Silicon Chip Type | 1 | This sensor has a built-in silicon chip to directly detect the intake air mass. |
| Intake Air Temperature Sensor | Thermistor Type | 1 | This sensor detects the intake air temperature by means of an internal thermistor. | |
| Engine Coolant Temperature Sensor | Thermistor Type | 1 | This sensor detects the engine coolant temperature by means of an internal thermistor. | |
| Crankshaft Position Sensor [No. of Rotor Teeth] | Magneto-Resistance Element (MRE) Type [36 - 2] | 1 | This sensor detects the engine speed and crankshaft angle. | |
| Camshaft Position Sensor [No. of Rotor Teeth] | Magneto-Resistance Element (MRE) Type [3] | 1 | This sensor detects the camshaft position and is used for cylinder identification. | |
| VVT Sensor (Intake Camshaft) [No. of Rotor Teeth] | Magneto-Resistance Element (MRE) Type [3] | 2 (1 each bank) |
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| VVT Sensor (Exhaust Camshaft) [No. of Rotor Teeth] | Magneto-Resistance Element (MRE) Type [3] | 2 (1 each bank) |
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| Fuel Pressure Sensor | Piezoelectric Element Type | 1 | This sensor detects the fuel pressure. | |
| Accelerator Pedal Sensor Assembly (Accelerator Pedal Position Sensor) | Linear (Non-contact) Type | 1 | This sensor detects the amount of pedal effort applied to the accelerator pedal. | |
| Throttle Body with Motor Assembly | Throttle Position Sensor | Linear (Non-contact) Type | 1 | This sensor detects the throttle valve opening angle. |
| Knock Control Sensor (Bank 1 and Bank 2) | Built-in Piezoelectric Type (Non-resonant Type/Flat Type) | 4 (2 each bank) | This sensor detects engine knocking indirectly through the vibration of the cylinder block caused by engine knocking. | |
| Air Fuel Ratio Sensor (Bank 1, Sensor 1) (Bank 2, Sensor 1) | Heated Type (Planar Type) | 2 (1 each bank) | As with the heated oxygen sensor, this sensor detects the oxygen concentration in the exhaust gas. However, it detects the oxygen concentration in the exhaust gas linearly. | |
| Heated Oxygen Sensor (Bank 1, Sensor 2) (Bank 2, Sensor 2) | Heated Type (Cup Type) | 2 (1 each bank) | This sensor detects the oxygen concentration in the exhaust gas by measuring the electromotive force which is generated in the sensor itself. | |
| Fuel Injector Assembly | For Port injection | 12-hole Type | 8 | This fuel injector assembly (for port injection) contains an electro-magnetically operated nozzle to inject fuel into the intake port. |
| For Direct injection | High Pressure Nozzle Type | 8 | This injector contains a high-pressure electromagnetically-operated nozzle to inject fuel directly into the cylinder. | |
| EDU (Injector Driver) | Built-in DC/DC Converter | 2 | The EDU converts the signals from the ECM into high-voltage, high-amperage current in order to drive the direct injection injectors. | |
| Camshaft Timing Control Motor Assembly | EDU-integrated (Brushless Type DC Motor) | 2 (1 each bank) | The rotational movement of the camshaft timing control motor assembly changes the intake valve timing by operating the camshaft timing gear assembly in accordance with the signals received from the ECM. | |
| Cam Timing Oil Control Valve Assembly | Electro-magnetic Coil Type | 2 (1 each bank) | The cam timing oil control valve assembly changes the exhaust valve timing by switching the oil passage that acts on the camshaft timing exhaust gear in accordance with the signals received from the ECM. | |
SYSTEM CONTROL
The engine control system of the 2UR-GSE engine has the following features:
| System | Outline | |
|---|---|---|
| Direct Injection 4-stroke Gasoline Engine Superior Version Sequential Multiport Fuel Injection (D-4S SFI) |
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| Electronic Spark Advance (ESA) |
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| Electronic Throttle Control System-intelligent (ETCS-i) | Optimally controls the opening angle of the throttle valve in accordance with the accelerator pedal input and the engine and vehicle operating conditions. | |
| Variable Valve Timing-intelligent (Dual VVT-i) |
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| Air Intake Control System | The ECM selects between using one, or using both intake air ducts, in order to choose the option that provides the most appropriate balance of noise reduction and airflow for the engine operating conditions. | |
| Fuel Pump Control | For High-pressure Pump | Regulates the fuel pressure within a range of 2 to 18 MPa in accordance with driving conditions. |
| For Low-pressure Pump |
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| Air Fuel Ratio Sensor and Heated Oxygen Sensor Heater Control | Maintains the temperature of the air fuel ratio sensors or heated oxygen sensors at an appropriate level to increase the ability of each sensor to accurately detect the concentration of oxygen. | |
| Air Conditioning Cut-off Control | By controlling the air compressor with pulley assembly in accordance with the engine operating conditions, drivability is maintained. | |
| Cooling Fan Control | The cooling fan ECU steplessly controls the speed of the fans in accordance with the engine coolant temperature, vehicle speed, engine speed, and air conditioning operating conditions. As a result, cooling performance is improved. | |
| Cranking Hold Function (Starter Control) | Once the engine switch is pushed, this control operates the starter until the engine starts. | |
| Evaporative Emission Control |
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| Engine Immobiliser | Prohibits fuel delivery and ignition if an attempt is made to start the engine with an invalid key. | |
| Brake Override System | The driving torque is restricted when both the accelerator and brake pedals are depressed. (For the Activation Conditions and Inspection Method, refer to the repair manual) | |
| Drive Start Control | If an abnormal shift (R to D/M, D/M to R, N to R, P to D/M, P to R) is detected while accelerating, a warning is displayed in the combination meter assembly and driving force is reduced to limit the acceleration, helping to avoid a collision. | |
| Fail-safe | When the ECM detects a malfunction, the ECM stops or controls the engine according to the data stored in memory. | |
| Diagnosis | When the ECM detects a malfunction, the ECM records the malfunction and information that relates to the fault. | |
FAIL-SAFE
When a malfunction of any of the sensors is detected, there is a possibility of an engine or other malfunction occurring if the ECM were to continue normal control. To prevent such a problem, the fail-safe function of the ECM either relies on the data stored in memory to allow the engine control system to continue operating, or stops the engine if a hazard is anticipated. For details, refer to the Repair Manual.
DIAGNOSIS
When the ECM detects a malfunction, the ECM records information related to the malfunction. Furthermore, the Malfunction Indicator Lamp (MIL) in the combination meter assembly illuminates or blinks to inform the driver.
The ECM also stores Diagnostic Trouble Codes (DTCs) for malfunctions it has detected. The DTCs can be accessed by using the Global TechStream (GTS).
For details, refer to the Repair Manual.