PRE-CRASH SAFETY SYSTEM


  1. FUNCTION OF MAIN COMPONENTS


    1. The pre-crash safety system consists of the following parts:

      Component Function
      Millimeter Wave Radar Sensor Radiates millimeter radio wave radar to forward, uses the reflected millimeter radio wave for detecting the presence of a vehicle being driven ahead, the vehicle-to-vehicle distance, and the relative speed, and transmits these pieces of information to the driving support ECU.
      Lane Recognition Camera Sensor Detects lane markers, determines unavoidable collisions, and sends signals to the driving support ECU.
      Speed Sensor Detects the wheel speed signal and transmits the signal to the skid control ECU.

      Brake Actuator Assembly

      - Skid Control ECU

      • Receives a brake assist standby request signal from the driving support ECU and switches the brake assist to the standby mode. When a stop light switch signal is input, it operates the brake assist.

      • Even if the driver does not apply the brakes, if the skid control ECU receives a pre-crash brake request signal from the driving support ECU, it applies the brakes while ensuring vehicle stability.

      • Determines that the brakes have been applied suddenly through a signal received from the master cylinder pressure sensor, and outputs a seat belt operation signal to the seat belt control ECU.

      • Determines the presence of a front wheel skid tendency or rear wheel skid tendency, and outputs a seat belt operation signal to the seat belt control ECU.

      • Transmits a vehicle speed signal to the driving support ECU.

      Front Seat Outer Belt Assembly

      - Seat Belt Motor

      		 Retracts the seat belt in accordance with signals received from the seat belt control ECU.
      Combination Meter Assembly PCS Warning Light Illuminates or blinks to warn the driver in accordance with signals from the seat belt control ECU and the driving support ECU.
      Multi-information Display Displays a warning message to inform or warn the driver of the system condition in accordance with signals from the seat belt control ECU and the driving support ECU.
      Master Warning Light Illuminates to warn the driver in accordance with signals from the seat belt control ECU and the driving support ECU.
      Multi Buzzer Sounds to warn the driver in accordance with signals from the seat belt control ECU and the driving support ECU when the system is malfunctioning.
      Steering Angle Sensor Detects the angle and direction of steering and transmits a signal to the skid control ECU and the driving support ECU.
      Yaw Rate Sensor Detects the yaw rate and lateral/longitude deceleration of the vehicle and transmits the signal to the skid control ECU and the driving support ECU.
      Seat Belt Control ECU Receives a seat belt operation request signal from the driving support ECU or skid control ECU and operates the seat belts.
      Driving Support ECU Makes judgments on whether a collision is unavoidable based on the information received from the millimeter wave radar sensor. It then outputs a seat belt operation signal and brake assist standby request signal if required.
      Pre-crash Brake Cancel Switch Stop the pre-crash brake control when the switch is turned on. The PCS warning light blinks to notify that the pre-crash brake control is off.

      Tech Tips

      When the seat belt control ECU is replaced, active test of the seat belt motor must be performed in accordance with the following procedure to check that the motor operates properly:


      1. Ignition switch (engine switch*) is ON.

      2. Monitor the PCS warning light for at least 3 seconds after turning ignition switch (engine switch*) is ON. Make sure that the warning light does not remain on.

      3. Connect the intelligent tester II to the DLC3 and enter the select active test mode.

      4. Perform active test of the front seat belt motor and check that the motor operates properly. For details, refer to the AVENSIS Repair Manual.


      • *: Models with entry and start system

  2. OPERATING CONDITION


    1. Controls on the pre-crash safety system are performed under the following conditions:

      Control Condition

      Pre-crash Seat Belt

      (Sudden Braking Operation/Front or Rear Wheel Skid Tendency Operation)

      • Front seat belt is buckled.

      • Vehicle speed is approx. 30 km/h (20 mph) or above.

      • Brakes are suddenly applied, or front or rear wheel skid tendency is detected.

      Pre-crash Seat Belt

      (Pre-crash Safety Operation)

      • Front seat belt is buckled.

      • Vehicle speed is approx. 5 km/h (3 mph) or above.

      • Oncoming vehicle or an obstacle relative speed is approx. 30 km/h (20 mph) or above.
      Pre-crash Brake Assist

      • Vehicle speed is approx. 30 km/h (20 mph) or above.

      • Oncoming vehicle or an obstacle relative speed is approx. 30 km/h (20 mph) or above.

      • Brake pedal is depressed.
      Pre-crash Brake

      • Pre-crash brake cancel switch is not pressed.

      • Vehicle speed is approx. 15 km/h (10 mph) or above.

      • Oncoming vehicle or an obstacle relative speed is approx. 15 km/h (10 mph) or above.

  3. SYSTEM CONTROL


    1. Front or Rear Wheel Skid Tendency Operation


      1. The front or rear wheel skid tendency operation is performed as follows:

        A004LSJE02
        1) While the vehicle is traveling at approx. 30 km/h (20 mph) or above, the skid control ECU determines the front or rear wheel skid tendency condition based on the signals from the steering angle sensor, yaw rate sensor and speed sensors.
        2) The skid control ECU outputs a seat belt operation request signal to the seat belt control ECU.
        3) The seat belt control ECU determines the front seat belt motor operation conditions based on this signal and the seat belt buckle switch signal. Then, it roll up the seat belts by operating the seat belt motors.
        4) The seat belts return to a normal state when the relevant conditions of the vehicle have stabilized.

    2. Sudden Braking Operation


      1. The sudden braking operation is performed as follows:

        A004M7DE02
        1) While the vehicle is traveling at approx. 30 km/h (20 mph) or above, the skid control ECU can determine a sudden braking condition based on the signals from the master cylinder pressure sensor, wheel cylinder pressure sensors, stop light switch and speed sensors.
        2) At this time, the skid control ECU outputs a seat belt operation request signal to the seat belt control ECU.
        3) The seat belt control ECU determines the front seat belt motor operation conditions based on this signal and the seat belt buckle switch signal. Then, it roll up the seat belts by operating the seat belt motors.
        4) The seat belts return to a normal state when the brake pedal is released.

    3. Pre-crash Safety Operation


      1. The pre-crash safety operation is performed as follows:

        A004MH9E02
        1) The driving support ECU determines that the possibility of a collision is high based on the signals received from the millimeter wave radar sensor, lane recognition camera sensor, steering angle sensor, speed sensors, and yaw rate sensor.
        2) At this time, the driving support ECU outputs a caution display request signal to the multi-information display, and a caution buzzer request signal to the skid control ECU.
        3) Upon receiving this signal, the skid control ECU switches the brake assist to the standby mode.
        4) The driving support ECU determines that an unavoidable collision condition exists based on the signals received from the millimeter wave radar sensor, speed sensors, steering angle sensor, and yaw rate sensor.
        5) At this time, the driving support ECU outputs a seat belt operation request signal to the seat belt control ECU, a brake request signal to the skid control ECU.
        6) The seat belt control ECU determines the front seat belt motor operation condition based on this signal and the seat belt buckle switch signal, and roll up the seat belts by operating the front seat belt motors.
        7) If no collision occurs, the seat belts and the brake assist will return to their normal states.

  4. CONSTRUCTION


    1. Millimeter Wave Radar Sensor


      1. The millimeter wave radar sensor consists of a millimeter wave radar circuit, signal processing circuit, and CPU.

      2. For details on the millimeter wave radar sensor, see the Dynamic Radar Cruise Control System.

    2. Lane Recognition Camera Sensor


      1. The view from the front of the vehicle is captured as digital image data, and the information is sent to the driving support ECU.

      2. For details on the lane recognition camera sensor, see the Lane-keeping Assist System.

    3. Combination Meter Assembly


      1. The combination meter assembly provides a master warning light, PCS warning light, buzzer, and multi-information display to warn and indicate in the pre-crash safety system.

      2. If the driving support ECU determines that the possibility of a collision is high, it sends a signal to the combination meter assembly. Upon receiving this signal, the combination meter assembly indicates a warning on the multi-information display. Details are indicated below:

        Multi-information Display Detail PCS Warning Light Multi Buzzer
        A004M8N Blinks at 0.5-second intervals. The driving support ECU has determined that the possibility of a collision is high. - -*
        A004M2W Displays The driving support ECU has determined that the possibility of a collision is even higher than the above. Blinks -*

        Tech Tips

        *: Skid control buzzer assembly sounds intermittently.

      3. 2 types of warning messages are used for the pre-crash safety system, as described below. The pre-crash safety system will not operate when these messages appear in the combination meter assembly:

        Multi-information Display Detail Master Warning Light PCS Warning Light Multi Buzzer Diagnostic Trouble Code (DTC)
        A004M39 This message appears when the seat belt control ECU and the driving support ECU detects a system malfunction. Illuminates Blinks Sounds Once ○
        A004LY1

        This message appears when the seat belt control ECU determines the following conditions:


        • Dirty millimeter wave radar sensor

        • Poor weather condition

        • Overheated seat belt control ECU After these conditions have been resolved, the system will operate normally.

        		 - Illuminates - -

  5. DIAGNOSIS


    1. Initial Check


      1. The seat belt control ECU performs an initial check on the system for approximately 3 seconds after the ignition switch (engine switch*) has been turned ON.


        • *: Models with entry and start system

    2. DTC Output


      1. If the seat belt control ECU detects a malfunction in the pre-crash safety system, it stores 5-digit DTC in memory.

      2. The 5-digit DTC can be read by connecting an intelligent tester II to the DLC3.