ENGINE UNIT GENERAL


  1. OUTLINE


    1. The 2ZR-FXE engine is an in-line, 4-cylinder, 1.8-liter, 16-valve DOHC engine.

    2. This engine uses a high-expansion ratio Atkinson cycle, Variable Valve Timing-intelligent (VVT-i) system, Direct Ignition System (DIS), Electronic Throttle Control System-intelligent (ETCS-i) and Exhaust Gas Recirculation (EGR) system employing a highly efficient EGR cooler. In addition, use of an electric water pump has enhanced warm-up performance and reduced cooling losses. Thus, improved engine performance, quietness, fuel economy, and cleaner emissions have been achieved.

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  2. SPECIFICATION

    Engine Type 2ZR-FXE
    Combustion Chamber Pentroof Type
    Flow of Intake and Exhaust Gasses Cross-flow
    Fuel System SFI
    Ignition System DIS
    Displacement

    cm3(cu. in.)

    1798 (109.7)
    Bore x Stroke mm (in.) 80.5 X 88.3 (3.17 X 3.48)
    Compression Ratio 13.0 : 1
    Max. Output (EEC) kW@rpm 73@5200
    Max. Torque (EEC) N*m@rpm 142@4000
    Valve Timing Intake Open 29° BTDC to 12° ATDC
    Close 61° ABDC to 102° ABDC
    Exhaust Open 31° BBDC
    Close 3° ATDC
    Oil Capacity Dry liters (US qts, Imp. qts) 4.7 (5.0, 4.1)
    With Oil Filter liters (US qts, Imp. qts) 4.2 (4.4, 3.7)
    Without Oil Filter liters (US qts, Imp. qts) 3.9 (4.1, 3.4)
    Oil Grade API grade SL "Energy-Conserving", SM "Energy-Conserving", SN "Resource-Conserving" or ILSAC
    Engine Coolant Type TOYOTA Genuine Super Long Life Coolant or the following*1
    Capacity liters (US qts, Imp. qts) 6.9 (7.3, 6.1)
    Spark Plug Type DENSO Made SC20HR11 (Iridium)
    Plug Gap mm (in.) 1.0 to 1.1 (0.0394 to 0.0433)
    Firing Order 1 - 3 - 4 - 2
    Research Octane Number 91 or higher
    Emission Regulation EURO V
    Engine Service Mass*2 (Reference) kg (lb) 90 (198)

    • *1: Similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, and non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids).

    • *2: The figure shown is the weight of the engine with coolant and oil.

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  3. MAIN FEATURES


    1. The 2ZR-FXE engine has achieved the following through the use of the items listed in the table below.


      1. High performance and reliability

      2. Low noise and vibration

      3. Lightweight and compact design

      4. Good serviceability

      5. Clean emissions and fuel economy

        Item (1) (2) (3) (4) (5)
        The high-expansion ratio Atkinson cycle is adopted.
        Engine Proper An aluminum cylinder block sub-assembly is used.
        An offset crankshaft is used.
        Spiny type liners are used.
        The taper squish shape is used for the top of the pistons.
        The skirt portion of the piston has a resin coating applied to reduce friction.
        Low-tension piston rings are used.
        Valve Mechanism A timing chain sub-assembly and chain tensioner assembly are used.
        Hydraulic valve lash adjuster assemblies are used.
        Roller No. 1 valve rocker arm sub-assemblies are used.
        The Variable Valve Timing-intelligent (VVT-i) system is used.
        Intake and Exhaust System A plastic intake manifold is used.
        A linkless type throttle body assembly is used.
        A DC motor type Exhaust Gas Recirculation (EGR) valve is used.
        A water-cooled type Exhaust Gas Recirculation (EGR) cooler is used.
        A stainless steel exhaust manifold is used.
        Three-Way Catalytic converters (TWCs) are used.
        A 2-way exhaust control system is used.
        Fuel System 12-hole type fuel injector assemblies are used.
        A fuel returnless system is used.
        Quick connectors are used to connect the fuel hoses and fuel pipes.
        Cooling System An electric engine water pump assembly is used.
        Ignition System A Direct Ignition System (DIS) is used.
        Long-reach type iridium-tipped spark plugs are used.
        Engine Control System The Electronic Throttle Control System-intelligent (ETCS-i) is used.
        A Magneto-Resistance Element (MRE) type cam position sensor is used.
        A flat type knock control sensor is used.