OUTLINE
An AC60F 6-speed Electronic Control Transmission (ECT) is used on the models with 1GR-FE engine.
This automatic transmission is provided with a wide gear ratio, achieving superior output performance and fuel economy. Also, by simplifying the structure, size and weight reduction is achieved.
A gate type shift lever is used.
A multi-mode automatic transmission is used.
A water cooled oil cooler and air cooled oil cooler (oil cooler with hose assembly) are used in the ATF cooling system.
SPECIFICATION
| Gear Ratio | 1st | 3.600 |
| 2nd | 2.090 | |
| 3rd | 1.488 | |
| 4th | 1.000 | |
| 5th | 0.687 | |
| 6th | 0.580 | |
| Reverse | 3.732 | |
| Fluid Type | Toyota Genuine ATF WS | |
| Fluid Capacity | 10.2 Liters (10.8 US qts, 9.0 Imp. qts) | |
| Weight (Reference)* |
85.9 kg (189.3 lb) | |
Tech Tips
*: Weight refers to a transmission with the fluid fully filled.
| Engine Type | 1GR-FE | ||
|---|---|---|---|
| Compound Gear Unit | Front Planetary Gear Assembly | No. of Sun Gear Teeth | 46 |
| No. of Pinion Gear Teeth | 16 | ||
| No. of Ring Gear Teeth | 78 | ||
| Center Planetary Gear Assembly | No. of Sun Gear Teeth | 30 | |
| No. of Pinion Gear Teeth | 24 | ||
| No. of Ring Gear Teeth | 78 | ||
| Rear Planetary Gear Assembly | No. of Sun Gear Teeth | 30 | |
| No. of Pinion Gear Teeth | 24 | ||
| No. of Ring Gear Teeth | 78 | ||
| Engine Type | 1GR-FE | |
|---|---|---|
| No. 1 Clutch (C1) | No. of Discs | 5 |
| No. 2 Clutch (C2) | No. of Discs | 5 |
| No. 1 Brake (B1) | No. of Discs | 5 |
| No. 2 Brake (B2) | No. of Discs | 7 |
| No. 3 Brake (B3) | No. of Discs | 4 |
| 1-way Clutch (F) | No. of Sprags | 26 |
| Engine Type | 1GR-FE |
|---|---|
| Torque Converter Type | 3-element, 1-step, 2-phase |
| Stall Torque Ratio | 1.85 |
SYSTEM DIAGRAM
PARTS LOCATION
| *1 | ECM | *2 | Intake Mass Air Flow Meter Sub-assembly |
| *3 | Throttle Body with Motor Assembly
|
*4 | Crank Position Sensor |
| *5 | Ignition Coil Assemblies | *6 | E.F.I. Engine Coolant Temperature Sensor |
| *7 | Fuel Injector Assemblies | *8 | No. 1 ATF Temperature Sensor (Transmission Wire) |
| *9 | Park/Neutral Position Switch Assembly | *10 | No. 2 ATF Temperature Sensor (Transmission Wire) |
| *11 | Water Cooled Oil Cooler (Built-In Radiator) | *12 | Air Cooled Oil Cooler (Oil Cooler with Hose Assembly) |
| *1 | Transmission Revolution Sensor (SP2) | *2 | Transmission Revolution Sensor (NT) |
| *3 | Shift Solenoid Valve SLT (Line Pressure Control Solenoid Assembly) | *4 | Shift Solenoid Valve SL2 (Shift Control Solenoid Assembly) |
| *5 | Shift Solenoid Valve SL1 (Shift Control Solenoid Assembly) | *6 | Shift Solenoid Valve SL3 (Shift Control Solenoid Assembly) |
| *7 | Shift Solenoid Valve SLU (Lock Up Control Solenoid Assembly) | *8 | Shift Solenoid Valve SL4 (Shift Control Solenoid Assembly) |
| *9 | Shift Solenoid Valve SL (Transmission 3-way Solenoid Assembly) | - | - |
| *A | Models with Network Gateway ECU | - | - |
| *1 | Combination Meter Assembly | *2 | Stop Light Switch Assembly |
| *3 | Accelerator Pedal Sensor Assembly | *4 | DLC3 |
| *5 | Transmission Floor Shift Assembly
|
*6 | Combination Switch Assembly (Integration Control and Panel Assembly)
|
| *7 | 4 Wheel Drive Control ECU | *8 | Network Gateway ECU |
| *a | MIL | *b | Shift Range Indicator |
| *c | ATF Temperature Warning Light | *d | ECT 2nd Start Mode Indicator Light |
| *e | ECT POWER Mode Indicator Light | *f | Shift Position Indicator Light (P, R, N, D, S) |
FUNCTION OF MAIN COMPONENTS
| Component | Function | |
|---|---|---|
| Torque Converter Assembly |
|
|
| Oil Pump Assembly | Provides oil pressure necessary for transmission operation. | |
| No. 1 Clutch (C1) | Connects the input shaft and the intermediate shaft. | |
| No. 2 Clutch (C2) | Connects the input shaft and the center planetary gear assembly. | |
| No. 1 Brake (B1) | Locks the rotations of the front planetary carrier and the center planetary ring gear. | |
| No. 2 Brake (B2) | Locks the rotation of the rear planetary ring gear. | |
| No. 3 Brake (B3) | Locks the rotation of the front planetary ring gear. | |
| 1-way Clutch (F) | Locks the counterclockwise rotations of the center planetary carrier and the rear planetary ring gear. | |
| Planetary Gears | Change the power transmission route in accordance with clutch and brake operation, and increase or decrease output shaft revolution accordingly. | |
| Shift Solenoid Valve SL1 (Shift Control Solenoid Assembly) | Performs shift controls. | |
| Shift Solenoid Valve SL2 (Shift Control Solenoid Assembly) | Performs shift controls. | |
| Shift Solenoid Valve SL3 (Shift Control Solenoid Assembly) | Performs shift controls. | |
| Shift Solenoid Valve SL4 (Shift Control Solenoid Assembly) | Performs shift controls. | |
| Shift Solenoid Valve SLT (Line Pressure Control Solenoid Assembly) | Controls line pressure. | |
| Shift Solenoid Valve SLU (Lock Up Control Solenoid Assembly) |
|
|
| Shift Solenoid Valve SL (Transmission 3-way Solenoid Assembly) | Shifts between lock-up hydraulic pressure and B2 brake hydraulic pressure. | |
| No. 1 ATF Temperature Sensor (Transmission Wire) | Detects the ATF temperature. | |
| No. 2 ATF Temperature Sensor (Transmission Wire) | Detects the ATF temperature. | |
| Transmission Revolution Sensor (NT) | Detects the input speed of the transmission. | |
| Transmission Revolution Sensor (SP2) | Detects the output speed of the transmission. | |
| Park/Neutral Position Switch Assembly | Detects the shift lever position (P, R, N, D). | |
| Transmission Floor Shift Assembly | Transmission Control Switch |
|
| Combination Switch Assembly (Integration Control and Panel Assembly) | ECT POWER Mode Switch | Switches the ECT POWER mode. |
| ECT 2nd Start Mode Switch | Switches the ECT 2nd start mode. | |
| Stop Light Switch Assembly | Detects when the brake pedal is depressed. | |
| Combination Meter Assembly | Transmits the vehicle speed signal to the ECM. | |
| Combination Meter Assembly | Shift Position Indicator Light | Indicates the shift position. |
| Shift Range Indicator | When S position is selected, indicates current shift range. | |
| MIL | Illuminates to inform the driver when the ECM detects a malfunction. | |
| ECT POWER Mode Indicator Light | Illuminates when the driver selects the ECT POWER mode. | |
| ECT 2nd start Mode Indicator Light | Illuminates when the driver selects the ECT 2nd start mode. | |
| ATF Temperature Warning Light | Warns the driver by lighting up when the ATF is at a high temperature. | |
| Buzzer | Sounds when shift-down operation is rejected in S position. | |
| ECM |
|
|
| 4 Wheel Drive Control ECU | Sends a transfer position signal to inform the ECM. | |
SYSTEM CONTROL
| Control | Function |
|---|---|
| Powertrain Cooperative Control | Controls both the shift control and engine output control in an integrated way, thus achieving excellent shift characteristics and driveability. |
| Shift Timing Control | The ECM sends current to shift solenoid valves (SL1), (SL2), (SL3), (SL4) and/or (SL) based on signals from various sensors in order to shift the gears. |
| Line Pressure Control | Actuates the shift solenoid valve (SLT) to control the line pressure in accordance with information from the ECM and the operating conditions of the transmission. |
| Clutch Pressure Optimal Control | The shift solenoid valves (SL1), (SL2), (SL3), (SL4), (SLT) and (SLU) minutely control the clutch pressure in accordance with the engine output and driving conditions of the transmission. |
| Clutch to Clutch Pressure Control | By utilizing pressure output from shift solenoid valves (SL1), (SL2), (SL3) and (SL4) based on drive signals sent from the ECM, each of the clutch and brake hydraulic pressures can be controlled directly and independently. |
| Vehicle Lift Control | The clutch release speed has been optimized to restrain the upward movement of the vehicle when the shift lever is moved from D to N. |
| Shift Down Control | The hydraulic passages and control have been optimized in order to ensure a smooth shift feel during downshifting to accelerate the vehicle. |
| Engine Torque Control | Retards the engine ignition timing temporarily to improve shift feeling while upshifts or downshifts occur. |
| Lock-up Timing Control | The ECM sends current to the shift solenoid valve (SLU) based on signals from various sensors and engages or disengages the lock-up clutch. |
| Flex Lock-up Clutch Control | Controls theshift solenoid valve (SLU), provides an intermediate mode for when the lockup clutch is between on and off, and increases the operating range of the lock-up clutch to improve fuel economy. |
| Coast Downshift Control | The ECM performs downshifts before fuel cut ends to prevent the engine speed from decreasing and maintain the fuel cut. |
| Artificial Intelligence-shift Control (AI-shift Control) | Based on the signals from various sensors, the ECM determines the road conditions and the intention of the driver. Thus, an appropriate shift pattern is automatically determined, which improves driveability. |
| Multi-mode Automatic Transmission | The ECM appropriately controls the automatic transmission in accordance with the shift range position selected while the shift lever is in S. |
| ATF High Temperature Control | When the ATF is at a high temperature, normal shifting characteristics will be changed to shifting characteristics which actively utilize the low gear range to prevent the oil temperature from rising further. |
Powertrain Cooperative Control
The Driving Response and Acceleration Management System (DRAMS) is used for this model. This system integrally controls the engine, transmission and other driving related controls in order to improve vehicle maneuverability and driving comfort, as well as provide optimal drive feeling as a whole, including the behavior of the vehicle, while taking into account the driver's needs and environment.
By integrally controlling the engine and automatic transmission using this system, acceleration maneuvers are replaced with drive force demanded by the driver. As a result, quick response and a high quality driving experience in accordance with the driver's intentions is achieved, such as when accelerating or decelerating, starting or stopping, or during gear shifts to provide demanded drive force while still producing a smoother shift transition.
Start Control
With DRAMS, engine torque will optimally be controlled in a real-time manner in accordance with speed ratios between engine speed and turbine speed so that finely controlled starting capability has been provided while balancing the "reduction of a feel of jump and suppression of tire slipping" and "smooth responsiveness" when starting.
Line Pressure Control
In order to obtain predetermined line pressure characteristics in accordance with each sensor signal, the ECM activates the shift solenoid valve (SLT) to regulate the throttle pressure.
This makes it possible for the primary regulator valve to precisely and minutely control the line pressure in accordance with the engine output, thus providing smoother shift characteristics.
Clutch Pressure Optimal Control
The ECM monitors the signals from various types of sensors, such as the transmission revolution sensor (NT), allowing shift solenoid valves (SL1), (SL2), (SL3), (SL4), (SLT) and (SLU) to minutely control the clutch pressure in accordance with engine output and driving conditions. As a result, smooth shift characteristics are achieved.
Clutch to Clutch Pressure Control
By using a clutch to clutch pressure control without using 1-way clutches in the 2nd or higher gears, a light, compact 6-speed automatic transmission has been provided.
By utilizing pressure output from shift solenoid valves (SL1), (SL2), (SL3) and (SL4) based on drive signals sent from the ECM, each of the clutch and brake hydraulic pressures can be controlled directly and independently.
Lock-up Timing Control
The ECM operates the lock-up timing control in order to improve fuel economy.
| Gear Position | Shift Lever Position or Shift Range | ||
|---|---|---|---|
| D, S6 | S5 | S4 | |
| 1st | X | X | X |
| 2nd | X | X | X |
| 3rd | X | X | X |
| 4th | ○ | ○ | ○ |
| 5th | ○ | ○ | - |
| 6th | ○ | - | - |
Tech Tips
○: Available
X: Does not operate
-: Not applicable
Flex Lock-up Clutch Control
During acceleration, partial control of the power transmission between the lock-up clutch and torque converter greatly boosts transmission efficiency in accordance with the driving conditions, improving fuel economy.
Even when the vehicle is decelerating (the accelerator pedal is released), flex lock-up clutch control operates. As a result, the fuel cut area is expanded and fuel economy is improved.
By allowing flex lock-up clutch control to continue operating during gearshifts, smooth torque transmission is obtained. As a result, fuel economy and driveability are improved.
For flex lock-up clutch control, H infinity (H∞) control theory is used to achieve a high level of system stability and response to various characteristic changes.
| Gear Position | Shift Lever Position or Shift Range | ||
|---|---|---|---|
| D, S6 | S5 | S4 | |
| 1st | X | X | X |
| 2nd | X | X | X |
| 3rd | X | X | X |
| 4th | ○ | ○ | ○ |
| 5th | ○ | ○ | - |
| 6th | ○ | - | - |
Tech Tips
○: Operates
X: Does not operate
-: Not applicable
| Gear Position | Shift Lever Position or Shift Range | ||
|---|---|---|---|
| D, S6 | S5 | S4 | |
| 1st | X | X | X |
| 2nd | X | X | X |
| 3rd | X | X | X |
| 4th | ○ | ○ | X |
| 5th | ○ | ○ | - |
| 6th | ○ | - | - |
Tech Tips
○: Operates
X: Does not operate
-: Not applicable
Coast Downshift Control
Downshift control is used when decelerating, allowing for low fuel consumption by extending fuel cut control as much as possible.
By performing flex lock-up control and downshift control at the same time when decelerating, a decrease of engine speed has been suppressed, while extending fuel cut control as much as possible without lowering the engine speed below the fuel cut recovery speed.
By expanding operating gears and widening operating areas through close-gear ratios, fuel efficiency has significantly been enhanced and drivability has been improved by optimizing deceleration force when controls are activated.
Artificial Intelligence-shift Control (AI-shift Control)
AI-shift control selects optimal controls in accordance with "driving environment" and the "driver's intention" based on the degree of accelerator opening, vehicle speed, brake signals, etc.
Smooth driving and low fuel consumption have been achieved while driving normally. A strong and linear feeling of acceleration has been provided when accelerating. A direct feeling of deceleration through engine braking and high fuel efficiency have been achieved when decelerating.
Under road condition support control, the ECM identifies the throttle valve opening angle, accelerator pedal opening angle and vehicle speed to determine whether the vehicle is being driven uphill or downhill. Unnecessary upshifting is restrained to automatically achieve optimal drive force at all times while driving uphill. Downshifting is automatically conducted to achieve optimal engine brake force while driving downhill.
The higher gear settings have been added for high speed gears (5th and 6th gears). In order to balance the reduction of additional drive force and the improvement of fuel efficiency when driving at high speeds, a high speed gear effective utilization control is used.
By calculating the maximum additional drive force to be generated at high speed gears in a real-time manner, as well as determining the availability of high speed gears according to driving conditions (running resistance, driver's acceleration maneuvers), "balanced, improved fuel efficiency and driving capability" have been achieved.
Conditions Determining that Running in 6th Gear is Impossible (Examples)
| *1 | Heavy Load: 5th Gear |
| *2 | Accelerating on Slope: 5th Gear |
Conditions Determining that Running in 6th Gear is Possible
| *1 | Light Load: 6th Gear |
| *2 | Constant Driving on Slope: 6th Gear |
Multi-mode Automatic Transmission
The driver can select the desired gear step by moving the shift lever "+" (forward) or to "-" (backward) while the shift lever is in S (6-speed sequential shiftmatic mode). Thus, the driver is able to change gear steps with a manual-like feel.
6-speed sequential shiftmatic mode can be selected from normal driving mode by moving theshift lever to S. The driver can change the gear step by selecting it using the shift lever.
The driver selects 6-speed sequential shiftmatic mode by moving the shift lever to S. At this time, the S4 or S5 range isselected in accordance with the vehicle speed.
The ECM will restrict the changing of the shift range if it detects a malfunction in the automatic transmission system.
If the vehicle speed and engine speed exceed or go below a preset level in response to the driver's downshift operation request, changing the shift range will be prohibited. In this case, the buzzer in the combination meter will sound to alert the driver.
Figure 1. System Diagram
The shift lever position is indicated by the shift position indicator light of the combination meter assembly. When S position is selected, the shift range indicator of the combination meter assembly displays the current shift range.
Blipping downshift control is used to improve shift change response and shift feeling in 6- speed sequential shiftmatic mode.
The blipping downshift control regulates each clutch and brake using the clutch to clutch pressure control, allowing them to be engaged smoothly and disengaged quickly. In addition, engine speed is boosted by powertrain cooperative control, thus ensuring engine brake force. In this way, a smooth and quick downshift is achieved. In addition, quicker downshifting has been made available by directly controlling clutch pressure.
Tech Tips
If ATF and engine coolant temperatures are low, the shift change response will be the same as when blipping downshift control is not available.
FUNCTION
Shift Pattern Select System
The shift pattern select system enables the driver to use a ECT 2nd start mode switch (combination switch assembly) to select the ECT 2nd start mode which allows the vehicle to start off in the 2nd gear, thus making it easy for the vehicle to start off on snowy, sandy or muddy terrain.
When the ECT 2nd start mode is selected while the shift lever is in D or in the S6, S5, S4, S3 or S2 range, the vehicle can start in the 2nd gear. After a start, if the shift lever is in D or in the S6, S5, S4 or S3 range, transmission will shift up automatically into 3rd, 4th, 5th or overdrive gears in the normal manner. If the shift lever is in the S2 range, the transmission will continue to operate in the 2nd gear.
Drive Mode Select Function
The drive mode can be selected by operating the ECT POWER mode switch or ECT 2nd start mode switch in the combination switch assembly (Integration Control and Panel Assembly).
When ECT POWER mode switch is pressed, ECT POWER mode is changed and ECT POWER mode indicator light is illuminate.
When ECT 2nd start mode switch is pressed, ECT 2nd start mode is changed and ECT 2nd start mode indicator light is illuminate.
| Drive Mode | Outline |
|---|---|
| NORMAL Mode | Best for easy driving. |
| ECT POWER Mode | Optimal for sporty driving through the improved acceleration and responsiveness by changing the shifting points of the transmission from those of the NORMAL mode and controlling the throttle positions. |
| ECT 2nd Start Mode | Allows the vehicle to start in the 2nd gear for providing an enough traction force at slippery road surfaces such as sands and snow. |
| *1 | Combination Switch Assembly (Integration Control and Panel Assembly) | - | - |
| *a | ECT POWER Mode Switch | *b | ECT 2nd Start Mode Switch |
| *a | ECT POWER Mode Indicator Light | *b | ECT 2nd start Mode Indicator Light |
CONSTRUCTION
ATF Cooling System
A water-cooled type ATF cooler and air-cooled type ATF cooler are used.
| *1 | Air Cooled Oil Cooler (Oil Cooler with Hose Assembly) | *2 | Water Cooled Oil Cooler (Built-in Radiator) |
|
ATF Flow (to Water Cooled Oil Cooler (Built-in Radiator)) | |
ATF Flow (to Air Cooled Oil Cooler (Oil Cooler with Hose Assembly)) |
|
ATF Flow (from Air Cooled Oil Cooler (Oil Cooler with Hose Assembly)) | - | - |
Torque Converter
A compact, lightweight and high-capacity torque converter assembly is used. The torque converter supports lock-up clutch control, thus improving fuel economy.
Laser welding has been used for the outer periphery of the torque convertor to suppress welding distortion and stabilize flex lock-up clutch control.
| *1 | Lock-up Dumper | *2 | 1-way Clutch |
| *3 | Turbine Runner | *4 | Lock-up Clutch |
| *5 | Stator | *6 | Pump Impeller |
Oil Pump
The oil pump is operated by the torque converter assembly. The oil pump lubricates the planetary gear units and supplies operating fluid pressure for hydraulic control. The front oil pump drive gear is continually driven by the engine via the pump impeller. The pump has sufficient capacity to supply the necessary fluid pressure throughout all speed ranges, as well as in reverse.
| *1 | Front Oil Pump Body Sub-assembly | *2 | Front Oil Pump Driven Gear |
| *3 | Front Oil Pump Drive Gear | *4 | Stator Shaft Assembly |
| *5 | Oil Pump Cover | - | - |
ATF Filling Procedures
An ATF filling procedure is used in order to improve the accuracy of the ATF level when the transmission is being repaired or replaced. As a result, the oil filler tube and the oil level gauge used in the conventional automatic transmission have been discontinued, eliminating the need to inspect the fluid level as a part of routine maintenance. For details about the ATF filling procedures, refer to the Repair Manual.
| *1 | Refill Plug | *2 | Overflow Plug |
Planetary Gear Unit
The gear train consists of 2 multi-plate clutches, 3 multi-plate brakes, a 1-way clutch and 3 sets of planetary gears, each consisting of a sun gear, a pinion gear and a ring gear.
| *1 | No. 2 Clutch (C2) | *2 | No. 1 Clutch (C1) |
| *3 | Front Planetary Gear Assembly | *4 | Center Planetary Gear Assembly |
| *5 | Intermediate Shaft | *6 | Rear Planetary Gear Assembly |
| *7 | No. 2 Brake (B2) | *8 | 1-way Clutch Assembly |
| *9 | No. 3 Brake (B3) | *10 | No. 1 Brake (B1) |
| *1 | Input Shaft | *2 | Intermediate Shaft |
| *3 | Front Planetary Sun Gear | *4 | Front Planetary Gear Assembly |
| *5 | Center Planetary Gear Assembly | *6 | Rear Planetary Gear Assembly |
| *7 | Output Shaft | *8 | Center Planetary Carrier |
| *9 | Front Planetary Carrier | - | - |
Centrifugal Fluid Pressure Canceling Mechanism
A centrifugal fluid pressure canceling mechanism is used on the C1 and C2 clutches that are applied when shifting 3rd-4th and 4th-5th.
Clutch shifting operation is affected not only by the valve body controlling fluid pressure but also by centrifugal fluid pressure that is present due to fluid in the clutch piston oil pressure chamber. The centrifugal fluid pressure canceling mechanism uses chamber B to reduce the effect applied to chamber A. As a result, smooth shifting with excellent response has been achieved.
| *1 | Piston (for C2) | *2 | Chamber B (for C2) |
| *3 | Chamber A (for C2) | *4 | Chamber A (for C1) |
| *5 | Chamber B (for C1) | *6 | No. 1 Clutch (C1) |
| *7 | Piston (for C1) | *8 | No. 2 Clutch (C2) |
Chamber B is filled by fluid supplied to the shaft for lubrication. As a result of filling chamber B, the same amount of fluid pressure is present on both sides of the piston due to centrifugal force. This cancels the effects of fluid pressure on the piston caused by centrifugal force. Accordingly, it is not necessary to discharge the fluid through the use of a check ball, and highly responsive and smooth shifting characteristics are achieved.
Transmission Valve Body Assembly
The transmission valve body assembly consists of upper and lower valve bodies and 7 shift solenoid valves.
| *1 | Shift Solenoid Valve (SLU) | *2 | Shift Solenoid Valve (SL3) |
| *3 | Shift Solenoid Valve (SL1) | *4 | Shift Solenoid Valve (SL2) |
| *5 | Shift Solenoid Valve (SLT) | *6 | Lower Valve Body |
| *7 | Upper Valve Body | *8 | Shift Solenoid Valve (SL) |
| *9 | Shift Solenoid Valve (SL4) | - | - |
| *1 | Lock-up Relay Valve | *2 | Secondary Regulator Valve |
| *3 | C2 Damper | *4 | SLT Damper |
| *5 | B2 Damper | *6 | Lock-up Control Valve |
| *7 | B4 Apply Control Valve | *8 | B4 Control Valve |
| *9 | B1, B4 Apply Control Valve | *10 | Solenoid Relay Valve |
| *11 | Solenoid Modulator Valve | *12 | B1 Apply Control Valve |
| *13 | Clutch Control Valve | *14 | Sequence Valve |
| *1 | Primary Regulator Valve | *2 | B2 Apply Control Valve |
| *3 | C1 Accumulator | *4 | B1 Damper |
Shift Solenoid Valves (SL1), (SL2), (SL3), (SL4), (SLT) and (SLU)
Shift Solenoid Valves have been provided for controlling clutch engagement hydraulic pressure (SL1, SL2), lock-up clutch (SLU), line hydraulic pressure (SLT), and brake engagement hydraulic pressure (SL3, SL4).
By directly controlling the hydraulic pressure for each clutch and brake with high flow rate Shift Solenoid Valves (SL1), (SL2), (SL3), (SL4), shift-change responsiveness has been improved, shift shocks have been reduced, and the structure has been simplified through the reductions of oil passage lengths and the numbers of components.
Figure 2. Shift Solenoid Valves (SL1), (SL2), (SL3) and (SL4)
| *1 | Spool Valve |
| *2 | Hydraulic Pressure |
| *3 | Sleeve |
| *4 | Current |
Figure 3. Shift Solenoid Valve (SLT)
| *1 | Spool Valve |
| *2 | Hydraulic Pressure |
| *3 | Sleeve |
| *4 | Current |
Figure 4. Shift Solenoid Valve (SLU)
| *1 | Spool Valve |
| *2 | Hydraulic Pressure |
| *3 | Sleeve |
| *4 | Current |
| Shift Solenoid Valve | Function |
|---|---|
| Shift Solenoid Valve (SL1) | Performs shift controls. |
| Shift Solenoid Valve (SL2) | Performs shift controls. |
| Shift Solenoid Valve (SL3) | Performs shift controls. |
| Shift Solenoid Valve (SL4) | Performs shift controls. |
| Shift Solenoid Valve (SLT) | Performs line pressure controls. |
| Shift Solenoid Valve (SLU) |
|
Shift Solenoid Valve (SL)
A transmission 3-way solenoid (SL) has been provided for switching lock-up hydraulic pressure and B2 brake hydraulic pressure.
| *1 | Control Pressure |
| *2 | Line Pressure |
| *3 | Strainer |
| *4 | Drain |
| Shift Solenoid Valve | Function |
|---|---|
| Shift Solenoid Valve (SL) | Shifts between lock-up hydraulic pressure and B2 brake hydraulic pressure. |
ATF Temperature Sensor
The ATF temperature sensors are used for hydraulic pressure control. These sensors are used for revision of the pressure that is used to apply clutches and brakes in the transmission. This helps to ensure smooth shift quality.
| *1 | No. 2 ATF Temperature Sensor (Transmission Wire) | *2 | No. 1 ATF Temperature Sensor (Transmission Wire) |
|
Engine Side | - | - |
Park/Neutral Position Switch Assembly
The park/neutral position switch assembly sends the P, R, N, D and NSW signals to the ECM.
| *1 | To Starter Relay |
| *2 | Combination Meter Assembly |
| *3 | CAN (V Bus) |
| *4 | Park/Neutral Position Switch Assembly |
Transmission Control Switch
The transmission control switch is installed inside the transmission floor shift assembly to detect the S position and inform the ECM.
The transmission control switch detects whether the shift lever is in D or S, and detects the operating conditions of the shift lever ["+" (forward) or "-" (backward)] when the shift lever is in S, and sends signals to the ECM.
| *1 | Combination Meter Assembly |
| *2 | CAN (V Bus) |
| *3 | Transmission Control Switch |
Transmission Revolution Sensor
This automatic transmission uses a transmission revolution sensor (for NT signal) and a transmission revolution sensor (for SP2 signal). Thus, the ECM can detect the timing of the shifting of the gears and appropriately control the engine torque and hydraulic pressure in response to various conditions.
These transmission revolution sensors are the pick-up coil type.
The transmission revolution sensor (for NT signal) detects the input speed of the transmission. The direct clutch drum sub-assembly is used as the timing rotor for this sensor.
The transmission revolution sensor (for SP2 signal) detects the output speed of the transmission. The parking lock gear on the rear planetary gear is used as the timing rotor for this sensor.
| *1 | Direct Clutch Drum Sub-assembly | *2 | Transmission Revolution Sensor (NT) |
| *3 | Parking Lock Gear | *4 | Transmission Revolution Sensor (SP2) |
OPERATION
Transmission Power Flow
1st Gear (Shift Lever in D or S)
|
Operates | |
Operates during Engine Braking |
2rd Gear (Shift Lever in D or S)
|
Operates | - | - |
3rd Gear (Shift Lever in D or S)
|
Operates | - | - |
4th Gear (Shift Lever in D or S)
|
Operates | - | - |
5th Gear (Shift Lever in D or S)
|
Operates | - | - |
6th Gear (Shift Lever in D or S)
|
Operates | - | - |
Reverse Gear (Shift Lever in R)
|
Operates | - | - |
FAIL-SAFE
The fail-safe function minimizes the loss of operability when an abnormality occurs in a sensor or a shift solenoid valve.
For details, refer to the Repair Manual.
DIAGNOSIS
When the ECM detects a malfunction, it makes a diagnosis and memorizes the failed section. Furthermore, the ECM illuminates or blinks the MIL in the combination meter assembly to inform the driver.
The ECM will also store the Diagnostic Trouble Codes (DTCs) of the malfunctions. The DTCs can be read by connecting a Global TechStream (GTS) to the DLC3.
For details, refer to the Repair Manual.
SHIFT CONTROL MECHANISM
General
A gate type shift lever that uses a transmission control rod is used.
The shift control mechanism consists of a transmission floor shift assembly and a floor shift gearshifting rod sub-assembly.
| *1 | Transmission Floor Shift Assembly | *2 | Shift Lever Knob Sub-assembly |
| *3 | Floor Shift Gear Shifting Rod Sub-assembly | - | - |
| *a | Shift Pattern | - | - |
Shift Lock System
The shift lock system prevents the shift lever from being moved to any position other than P, unless the engine switch (push start switch) is turned on (IG) and the brake pedal is depressed. This prevents the vehicle from starting off suddenly.
The shift lock system is controlled by the shift lock control ECU, and it has a shift lock function.
The shift lock control ECU has a built-in P detection switch to detect the shift lever position, and receives input signals from the stop light switch assembly and engine switch (push start switch) . Upon receiving these signals, the shift lock control ECU turns on the shift lock solenoid in order to release the shift lock.
Figure 5. System Diagram
Figure 6. Parts Location
| *1 | Certification ECU (Smart Key ECU Assembly) | *2 | Engine Switch (Push Start Switch) |
| *3 | Stop Light Switch Assembly | *4 | Transmission Floor Shift Assembly |
| *5 | P Detection Switch | *6 | Shift Lock Solenoid |
| *7 | Shift Lock Control ECU | *8 | Shift Lock Release Button |
| *9 | Shift Lock Release Button Cap | - | - |
| *a | Refer to the Service Bulletin for the installation position of the part. | - | - |
Shif Lock Control
| Component | Function | |
|---|---|---|
| Transmission Floor Shift Assembly | Shift Lock Solenoid | Locks the shift lever in P. |
| P Detection Switch | Detects when the shift lever is in P. | |
| Shift Lock Control ECU | Controls the Shift Lock Solenoid based on signals from each switch. | |
| Stop Light Switch Assembly | Detects when the brake pedal is depressed. | |
| Certification ECU (Smart Key ECU Assembly) | Sends the engine switch signal to the shift lock control ECU. | |
| Engine Switch (Push Start Switch) | Detects the switch operation condition. | |
System Control
The shift lock control ECU uses the P detection switch to detect the shift lever position, and receives input signals from the stop light switch assembly and engine switch. Upon receiving these signals, the shift lock control ECU turns on the shift lock solenoid in order to release shift lock.
Function
Shift Lock Mechanism
The shift lock mechanism prevents the shift lever from being moved to any position other than P, unless the engine switch is on (IG), and the brake pedal is depressed. This mechanism helps to prevent unintentional acceleration.
A shift lock release button, which manually overrides the shift lock mechanism, is provided.