FUNCTION OF MAIN COMPONENTS
| Component | Function | |
|---|---|---|
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| Starter Assembly | Starts the engine. | |
| Generator Assembly | Transmits the power generating conditions to the power management control ECU. | |
| Oil Pump Motor Assembly*1 | Holds the CVT oil pressure while idle stop. This integrates the oil pump motor driver. | |
| No. 2 Clutch Start Switch Assembly*2 | Recognizes that the clutch pedal is not depressed and sends a signal to the engine stop and start ECU. | |
| Clutch Start Switch Assembly*2 | Recognizes that the clutch pedal is depressed and sends a signal to the engine stop and start ECU. | |
| Neutral Position Switch*2 | Recognizes that the shift lever is in N and sends a signal to the engine stop and start ECU. | |
| Park/neutral Position Switch Assembly*1 | Recognizes that the shift lever position and sends a signal to the engine stop and start ECU. | |
| Stop Light Switch Assembly | Detects that the brake pedal is in a released condition, and transmits this information via the ECM to the stop and start ECU. | |
| Brake Vacuum Pressure Sensor | Detects the brake booster vacuum pressure and sends a signal to the engine stop and start ECU. | |
| Engine Hood Courtesy Switch | Detects whether the hood is open or closed and sends a signal to the engine stop and start ECU. | |
| Front Door Courtesy Light Switch (Driver) | Detects whether the door is open or closed and sends a signal to the engine stop and start ECU via the main body ECU (multiplex network body ECU) via CAN communication. | |
| Front Seat Belt Buckle Switch (Driver) | Detects whether or not the driver's seat belt has been fastened, and sends a signal to the engine stop and start ECU via the main body ECU (multiplex network body ECU) via CAN communication.*1 | |
| Stop and Start System Cancel Switch Assembly (Warning Canceling Switch Assembly) | The operation of the system can be cancelled by pressing the stop and start system cancel switch assembly (warning canceling switch assembly). Pressing the switch again or turning the power source off and back on restores the operation of the system. | |
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Detects the battery temperature and how much power is being charged to or discharged from the battery and sends signals to the power management control ECU. These signals are used to protect the battery. | |
| Crank Position Sensor | Detects the crank angle when the engine stops and transmits that information to the ECM. | |
| Ambient Temperature Sensor (Thermistor Assembly) | Detects ambient temperature and outputs it to the combination meter assembly. | |
| Steering Angle Sensor | Detects the steering direction and angle of the steering wheel. | |
| Air Conditioning Amplifier Assembly | Sends an outside temperature signal and A/C switch signal to the engine stop and start ECU. | |
| Combination Meter Assembly | Stop and Start Indicator Light | When the engine is stopped due to stop and start system control, if the driver door is opened, the buzzer sounds and the stop and start indicator light illuminates to inform the driver that the engine was stopped due to stop and start system control. (Engine restarts) |
| Stop and Start Cancel Indicator Light |
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| Multi-information Display (ECO Time and ECO Odometer) | Displays the total time the engine was stopped due to stop and start system control from the time the ignition switch was turned ON until the ignition switch was turned off, and also the overall total time the engine was stopped due to stop and start system control since the last reset. | |
| ECM | Sends various information about engine conditions to the engine stop and start ECU. | |
| Skid Control ECU |
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| Airbag Sensor Assembly | Sends airbag deployment information in the event of a collision and deceleration signal to the engine stop and start ECU. | |
| Power Management Control ECU | Transmits the battery current sensor assembly signal to the engine stop and start ECU. | |
| Radio and Display Receiver Assembly*3 | Power will be supplied from the engine stop and start ECU during idle stop or when restarting the engine. | |
| ST Relay, ST No. 2 Relay*4 | Operates the starter assembly by the on signals from the engine stop and start ECU. | |
*1: Models with CVT
*2: Models with M/T
*3: Models with radio and display receiver assembly
*4: Models with tandem solenoid starter assembly
OPERATING CONDITION
Operating conditions at engine stop and restart
The engine may stop if all of these conditions are detected.
Tech Tips
At battery temperatures of -15°C (5°F) or below, or 75°C (167°F) or above, stop and start system control is prohibited. When stop and start system control is prohibited, after the battery temperature returns to -10°C (14°F) or higher, and 70°C (158°F) or lower, stop and start system control will be permitted.
In the stop and start system, the engine stop and start ECU switches the system control mode (stop and start system control permitted/prohibited) based on the battery condition (charge/discharge condition) to protect the battery and to ensure stable engine restarting performance. The battery charge-discharge condition is determined from the integrated current value calculated from the battery current sensor signal. The integrated current value is obtained by multiplying the current (ampere) detected from the battery current sensor by the time (seconds), and it is expressed in the unit A-sec. This can be measured by the Global TechStream (GTS). The engine stop and start ECU determines the power charge based on the integrated current value, and it prohibits stop and start system control if the value is below the threshold, because the battery might not be able to start the engine. The threshold values according to the battery temperature and battery charge condition.
| Item | Operating Condition | |
|---|---|---|
| Engine Stop | Engine Coolant Temperature | 40°C to 105°C (104°F to 221°F) |
| Outside Temperature | Higher than -5°C (23°F) | |
| Driver Door | After closed, 3 seconds elapsed. | |
| Brake Booster Vacuum | Sufficient brake booster vacuum | |
| Stop and Start System Cancel Switch Assembly (Warning Canceling Switch Assembly) | OFF (Not a system control stopped state) | |
| Vehicle Speed |
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| Engine Speed | Below 1200 rpm | |
| Clutch Pedal | Released | |
| Shift Lever Position | Neutral | |
| Driver's Seat Belt | After the driver's seat belt fastening, after 3 seconds. | |
| Engine Hood | After closed, 3 seconds elapsed. | |
| Battery Voltage | After starter operation, Min Volt (After Cranking) is 8.8 V or more, and Min Voltage (Cranking) is 8.8 V or more. | |
| Battery Temperature | -10°C to 70°C (14°F to 158°F) | |
| Battery Integrated Current |
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| Air Conditioning | Except when air conditioner is cooling down, heater is warming up, or defogger control is active. | |
| ECM Learning | Completed | |
Tech Tips
*: Under each set of conditions, if the battery integrated current value has reduced to -4838 A-sec or lower, or -864 A-sec or lower, then in order to recharge the battery, stop and start system control will be prohibited until the battery integrated current value increases to -3974 A-sec or more, or 0 A-sec or more, respectively.
| Item | Operating Condition | |
|---|---|---|
| Engine Stop | Engine Coolant Temperature | 40°C to 105°C (104°F to 221°F) |
| Outside Temperature | Higher than -5°C (23°F) | |
| Road Grade | -8° to 8° | |
| CVT Oil Temperature*1 | 25°C to 110°C (77°F to 230°F) | |
| Driver Door | After closed, 3 seconds elapsed. | |
| Brake Booster Vacuum | Sufficient brake booster vacuum | |
| Stop and Start System Cancel Switch Assembly (Warning Canceling Switch Assembly) | OFF (Not a system control stopped state) | |
| Vehicle Speed |
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| Engine Speed | Below 1200 rpm | |
| Clutch Pedal*2 | Released | |
| Shift Lever Position | Other than R position*1 Neutral*2 |
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| Driver's Seat Belt | After the driver's seat belt fastening, after 3 seconds. | |
| Engine Hood | After closed, 3 seconds elapsed. | |
| Battery Voltage |
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| Battery Temperature | -10°C to 70°C (14°F to 158°F) | |
| Battery Integrated Current |
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| Air Conditioning | Except when air conditioner is cooling down, heater is warming up, or defogger control is active. | |
| ECM Learning | Completed | |
*1: Models with CVT
*2: Models with M/T
Tech Tips
*3: Under each set of conditions, if the battery integrated current value has reduced to -5544 A-sec or lower, or -990 A-sec or lower, then in order to recharge the battery, stop and start system control will be prohibited until the battery integrated current value increases to -4554 A-sec or more, or 0 A-sec or more, respectively.
*4: Under each set of conditions, if the battery integrated current value has reduced to -4838 A-sec or lower, or -864 A-sec or lower, then in order to recharge the battery, stop and start system control will be prohibited until the battery integrated current value increases to -3974 A-sec or more, or 0 A-sec or more, respectively.
| Item | Operating Condition | |
|---|---|---|
| Engine Stop | Engine Coolant Temperature | A predetermined temperature*1 to 105°C (221°F) |
| Outside Temperature | Higher than -5°C (23°F) | |
| Driver Door | After closed, 3 seconds elapsed. | |
| Brake Booster Vacuum | Sufficient brake booster vacuum | |
| Stop and Start System Cancel Switch Assembly (Warning Canceling Switch Assembly) | OFF (Not a system control stopped state) | |
| Vehicle Speed |
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| Engine Speed | Below 1200 rpm | |
| Clutch Pedal | Released | |
| Shift Lever Position | Neutral | |
| Driver's Seat Belt | After the driver's seat belt fastening, after 3 seconds. | |
| Engine Hood | After closed, 3 seconds elapsed. | |
| Battery Voltage | After starter operation, Min Volt (After Cranking) is 6.5 V or more, and Min Voltage (Cranking) is 6.5 V or more. | |
| Battery Temperature | -10°C to 70°C (14°F to 158°F) | |
| Battery Integrated Current |
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| Air Conditioning | Except when air conditioner is cooling down, heater is warming up, or defogger control is active. | |
| ECM Learning | Completed | |
*1: The lowest operating temperature is determined by environmental conditions.
Tech Tips
*2: Under each set of conditions, if the battery integrated current value has reduced to -5544 A-sec or lower, or -990 A-sec or lower, then in order to recharge the battery, stop and start system control will be prohibited until the battery integrated current value increases to -4554 A-sec or more, or 0 A-sec or more, respectively.
The engine will restart if any of these conditions are detected.
| Item | Operating Condition | |
|---|---|---|
| Engine Restart | Brake | Insufficient brake booster vacuum. |
| Air Conditioning / Heater |
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| Heater Switch Assembly*1 | The heater switch is turned on. | |
| Stop and Start System Cancel Switch Assembly (Warning Canceling Switch Assembly) | The stop and start system cancel switch (warning canceling switch assembly) is turned on. | |
| Battery |
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| Vehicle Speed | Vehicle speed signal is input (such as a slope) | |
| Clutch Pedal | Depressed. | |
| Driver's Door | Opened. | |
| Driver's Seat Belt | The driver's Seat Belt is unfastened. | |
| DPF Warning Indicator Light*2 | Illuminates. | |
*1: Models with combustion type power heater system
*2: Models with 1ND-TV
| Item | Operating Condition | |
|---|---|---|
| Engine Restart | Brake |
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| Air Conditioning / Heater |
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| Stop and Start System Cancel Switch Assembly (Warning Canceling Switch Assembly) | The stop and start system cancel switch (warning canceling switch assembly) is turned on. | |
| Battery |
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| Engine Hood | The engine hood is opened while the shift lever is in P or N. | |
| Vehicle Speed | Vehicle speed signal is input (such as a slope) | |
| Brake Pedal | Brake pedal released. | |
| Accelerator Pedal | Depressed. | |
| Shift Lever |
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| Driver's Door | Opened. | |
| Driver's Seat Belt | The driver's Seat Belt is unfastened. | |
SYSTEM CONTROL
Early Stage Injection Control
Early stage injection control shortens the time it takes the engine to restart after the stop and start system stops the engine, thus allowing smooth initial acceleration.
The ECM memorizes the crankshaft angle detected by the crank position sensor when the engine is stopped by the stop and start system.
The ECM judges the injection required and decides which cylinder to ignite when the driver does restart operation. The ECM then uses this information as it starts the engine.
Stopping Position Control (Models with 1NR-FE Engine)
While the engine stopping operation is performed, the ECM uses ignition timing and generator assembly load torque to control the crankshaft position so that it is at the optimal position for engine start.
The ECM calculates the amount of electricity that needs to be generated to produce the load torque necessary for controlling and sends requests for electricity generation to the generator assembly via the power management control ECU. The ECM inputs the applied crankshaft position signal and performs feedback.
Hill-start Assist Function (Models with CVT)
The driving force (creep phenomenon) of a former CVT vehicle is regulated by depressing the brake pedal while stopping, and the driving force is transmitted by releasing the brake pedal when starting the vehicle. However, when starting a stop and start system equipped vehicle with its engine stopped due to the activation of the idle stop function, there is a short time delay of the driving force to be generated as the engine will start after the brake pedal is released.
The hill-start assist function is a system to assist starting of a stop and start system equipped vehicle on a slope to deal with the reason described above, retaining the brake hydraulic pressure until the driving force is generated, and releasing the brake hydraulic pressure automatically after the driving force is generated.
Tandem Solenoid Starter Control (Models with CVT)
Tandem solenoid starter assembly equips with a pinion push out solenoid (SL1) and a motor drive solenoid (SL2) separately so that the pinion gear can engage with the ring gear even if the engine is rotating by its inertia before fully stopping.
If there is an engine start request while the engine is rotating by its inertia before fully stopping, the engine stop and start ECU drives the pinion push out solenoid (SL1) by determining the timing to push out the pinion gear to engage with the ring gear in accordance with the state of reduction of the engine rotation. After the pinion gear and the ring gear engages and a certain period of time passes, the motor drive solenoid (SL2) is driven to crank the engine.
| *1 | Pinion Push Out Solenoid (SL1) | *2 | Ring Gear |
| *3 | Starter Motor | *4 | Motor Drive Solenoid (SL2) |
| *a | Operation of Pinion Gear | *b | Operation of Starter Motor |
| *c | Rotating Engine | *d | Cranking |
System Disable Control
For safety, battery protection, comfort and ECM learning reasons, the engine stop and start ECU disables stop and start system operation if any one of the following conditions is met.
| Disable Reason | Condition |
|---|---|
| Safety | If the engine is started with the hood open, such as when jump starting, engine restart operation cannot be ensured. Therefore, stop and start system operation will be disabled. The operation of the system will be restored for the next trip. |
| If the driver door or hood is opened before the engine stops, stop and start system operation will be disabled for safety reasons. | |
| The brake booster vacuum is insufficient. | |
| If the driver's seat belt is unfastened before the engine stops, stop and start system operation will be disabled for safety reasons. | |
| If the brake pedal is not depressed with enough force, stop and start system operation will be disabled for safety reasons. | |
| If the brake pedal is depressed suddenly with great force, stop and start system operation will be disabled for safety reasons. | |
| When accelerator pedal is depressed, stop and start system operation will be disabled for safety reasons. | |
| If the engine stop and start ECU receives an airbag deployment signal in the event of a collision, stop and start system operation will be disabled for safety reasons. | |
| Battery Protection | While recharging, stop and start system operation will be disabled. The recharging continues for 0.5 to 1 hour, and is carried out approximately every 20 hours or driving. |
| When the idle stop rate becomes higher than the predetermined rate, stop and start system operation will be disabled. | |
| When the battery becomes low and the battery integrated current value drops to below the threshold value, stop and start operation will be disabled. | |
| Comfort | If the air conditioning is on when the outside temperature is high and the evaporator temperature is high, stop and start system operation will be disabled. |
| If the heater is on when the outside temperature is low and the engine coolant temperature is low, stop and start system operation will be disabled. | |
| When the outside temperature drops to -6°C (21°F) or lower, stop and start system operation will be disabled. | |
| If the front DEF switch and blower switch are on, stop and start system operation will be disabled (Models with automatic air conditioning). | |
| ECM Learning | ECM learning is not complete. |
Warning Control
If any of the following operations are performed while the engine is stopped due to system control, the system will not restart the engine. The driver will be warned by a buzzer, or the engine will be regarded as stalled or will be restarted.
| Operation | Warning Control |
|---|---|
| Driver door is opened. | Buzzer sounds. |
| Hood is opened. | The engine changes to 'stalled'. |
| Shift lever is moved without depressing the clutch pedal. | Buzzer sounds. |
| Operation | Warning Control |
|---|---|
| Driver door is opened while the shift lever is in D or M. | Buzzer sounds. |
| Hood is opened while the shift lever is in D or M. | The engine changes to 'stalled'. |
FUNCTION
Settings of Stop and Start System
By press holding the stop and start system cancel switch assembly (warning canceling switch assembly), the idle stop duration can be changed by switching modes between extended mode (with extended idle stop duration) and standard mode (with optimal idle stop duration adjusted in accordance with the air conditioning operation).
CONSTRUCTION
Backup Boost Converter
The backup boost converter uses a semiconductor relay. The semiconductor relay also functions as a fuse. When overcurrent is detected, the relay is turned off to protect the circuit.
The backup boost converter supplies battery voltage to help make up for the voltage drop that occurs when the engine is restarted. This prevents the operation of the following equipment from being interrupted due to low battery voltage.
Power Steering ECU assembly
Skid Control ECU
Main Body ECU (Multiplex Network Body ECU)
Combination Meter Assembly
Oil Pump Motor Assembly
Radio and Display Receiver Assembly
Steering Angle Sensor
Tire Pressure Warning ECU and Receiver (Tire Pressure Monitor Receiver Assembly)
OPERATION
Combination Meter Assembly
The combination meter receives the idling on/off signals from the engine stop and start ECU.
Press the ODO/TRIP DISPLAY switch several times to change the multi-information display and display the idle stop time.
ECO Odometer Display: Total idle stop time since the last time the reset was mode. The reset can be performed by pressing and holding the ODO/TRIP DISPLAY switch. (Total idle stop time is not erased by turning the ignition switch off.)
System operation status and warnings are known to the driver by the stop and start indicator light, stop and start cancel indicator light and buzzer.
| *1 | Stop and Start Indicator Light | *2 | Stop and Start Cancel Indicator Light |
| *3 | Multi-information Display | - | - |
| Item | Condition | Stop and Start Indicator Light | Buzzer |
|---|---|---|---|
| System Operating (Engine is stopped) | The vehicle is operating normally. | Illuminates | Does not sound |
| The shift lever is operated without depressing the clutch pedal. | Blinks* | Sounds | |
| The driver's door is opened. |
| Item | Condition | Stop and Start Indicator Light | Buzzer |
|---|---|---|---|
| System Operating (Engine is stopped) | The vehicle is operating normally. | Illuminates | Does not sound |
| When the shift lever is in D, the driver's seat belt is unfastened and the driver's door is opened. | Blinks* | Sounds |
Tech Tips
*: The blinking interval is 0.15 seconds.
| Condition | Stop and Start Cancel Indicator Light |
|---|---|
| The vehicle is stopped and system operation conditions are met. | OFF |
| While the stop and start system prevents the engine stop control from operating. | Illuminates |
| When the stop and start system cancel switch assembly (warning canceling switch assembly) is on. | |
| When any Diagnostic Trouble Code (DTCs) are detected. | Blinks* |
| When the number of times the starter assembly has been operated exceeds the threshold. |
Tech Tips
*: The blinking interval is 0.5 seconds.
DIAGNOSIS
When the engine stop and start ECU detects a malfunction and CAN communication is normal, the engine stop and start ECU records information related to the fault. Furthermore, the stop and start cancel indicator light in the combination meter assembly blinks to inform the driver that all CAN communication are normal.
The engine stop and start ECU will also store the Diagnostic Trouble Code (DTC) of the malfunctions. The DTC can be read using the Global TechStream (GTS).