QUARTER WHEEL HOUSING OUTER PANEL ASSEMBLY REPLACEMENT

B003G2X


  1. REMOVAL

    Symbol Meaning
    B003FY5 Remove Weld Points
    B003G07 Remove Weld Points
    B003G73 Remove Weld Points
    B003GAF Cut and Join Location

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B003G9NC01
      *A LH - -
      B003G32 Adhesive - -

    2. Remove the roof side panel inner front and roof side panel outer.

      B003G4WC01
      *A LH - -
      *1 ROOF SIDE PANEL INNER FRONT *2 ROOF SIDE PANEL OUTER
      *a 145 mm (5.71 in.) - -

    3. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B003G7MC01
      *A LH - -
      B003G32 Adhesive - -

    4. Remove the rear wheel house panel outer.

      B003GB5C01
      *A LH - -
      *1 REAR WHEEL HOUSE PANEL OUTER - -
      *a 40 mm (1.57 in.) - -

    5. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B003G3RC01
      *A RH - -
      B003G32 Adhesive - -

    6. Remove the roof side panel inner front and roof side panel outer.

      B003FZZC01
      *A RH - -
      *1 ROOF SIDE PANEL INNER FRONT *2 ROOF SIDE PANEL OUTER
      *a 145 mm (5.71 in.) - -

    7. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B003G8AC01
      *A RH - -
      B003G32 Adhesive - -

    8. Remove the quarter wheel house panel outer.

      B003G9KC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 40 mm - -

  2. INSTALLATION

    Symbol Meaning
    B003G18 Plug Weld
    B003G5O Plug Weld
    B003FYT Plug Weld
    B003FZ0 Butt Weld
    B003G7G Assembly Mark

    1. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B003G7MC01
      *A LH - -
      B003G32 Adhesive - -

    2. Weld the rear wheel house panel outer to the vehicle side.

      Tech Tips

      For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      B003FZ3C01
      *A LH - -
      *1 REAR WHEEL HOUSE PANEL OUTER - -

    3. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B003G9NC01
      *A LH - -
      B003G32 Adhesive - -

    4. Weld the roof side panel inner front and roof side panel outer to the vehicle side.

      B003G3PC01
      *A LH - -
      *1 ROOF SIDE PANEL INNER FRONT *2 ROOF SIDE PANEL OUTER

    5. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B003G8AC01
      *A RH - -
      B003G32 Adhesive - -

    6. Weld the quarter wheel house panel outer to the vehicle side.

      Tech Tips

      For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      B003G27C01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -

    7. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B003G3RC01
      *A RH - -
      B003G32 Adhesive - -

    8. Weld the roof side panel inner front and roof side panel outer to the vehicle side.

      B003GAQC01
      *A RH - -
      *1 ROOF SIDE PANEL INNER FRONT *2 ROOF SIDE PANEL OUTER

    9. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    10. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.