COWL TOP SIDE PANEL ASSEMBLY REPLACEMENT

A004CYW

  1. REMOVAL

    Symbol Meaning
    A004D0P Remove Weld Points
    A004CVQ Cut with Disc Sander etc.

    1. Remove the front body pillar sub-assembly outer.

      A004CWHC01
      *1 FRONT BODY PILLAR SUB-ASSEMBLY OUTER - -
      A004D35 Laser Screw Welding - -

    2. Remove the front body pillar extension upper outer and front pillar reinforcement sub-assembly lower.

      A004CV8C01
      *1 FRONT BODY PILLAR EXTENSION UPPER OUTER *2 FRONT PILLAR REINFORCEMENT SUB-ASSEMBLY LOWER
      A004D35 Laser Screw Welding - -

  2. INSTALLATION

    Symbol Meaning
    A004D2M Plug Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Weld the front body pillar extension upper outer and front pillar reinforcement sub-assembly lower to the vehicle side.

      A004D4YC01
      *1 FRONT BODY PILLAR EXTENSION UPPER OUTER *2 FRONT PILLAR REINFORCEMENT SUB-ASSEMBLY LOWER
      A004D35 Laser Screw Welding - -

    3. Weld the front body pillar sub-assembly outer to the vehicle side.

      A004D1MC01
      *1 FRONT BODY PILLAR SUB-ASSEMBLY OUTER - -
      *a 10 mm (0.39 in.) *b 15 mm (0.59 in.)
      *c 20 mm (0.79 in.) - -
      A004D35 Laser Screw Welding - -

    4. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.