FRONT FENDER APRON ASSEMBLY REPLACEMENT

A004CYR


  1. REMOVAL

    Symbol Meaning
    A004D0P Remove Weld Points
    A004CYE Remove Weld Points
    A004D62 Remove Weld Points

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A004CXXC01
      A004D5G Adhesive - -

    2. Remove the A.

      A004CXCN01
      A004D1C

    3. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A004D4FC01
      A004D5G Adhesive - -

    4. Remove the A.

      A004CZGN01

    5. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A004D4WC01
      A004D5G Adhesive - -

    6. Remove the front fender apron sub-assembly.

      A004CY3C01
      *1 FRONT FENDER APRON SUB-ASSEMBLY - -
      A004D3I

  2. INSTALLATION

    Symbol Meaning
    A004D2M Plug Weld
    A004D6Z Plug Weld
    A004D7A Plug Weld
    A004CZ4 Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Make sure to attach correctly in accordance with the body dimension diagram as this part affects the front wheel alignment.

    4. Before installing a new part, apply body sealer.

      Tech Tips

      Apply body sealer in an even, continuous bead.

      A004D4N

    5. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A004D4WC02
      A004D5G Adhesive - -

    6. Weld the front fender apron sub-assembly to the vehicle side.

      A004D41C03
      *1 FRONT FENDER APRON SUB-ASSEMBLY - -
      A004D1HC02
      *a Ultra High Strength Steel Welding Point - -

        Follow the welding conditions below when welding ultra high strength steel to assure sufficientweld strength. (When repairing this model)

      • When welding 2 panels together including 780 MPa ultra high strength steel.

        *a: Plug weld Plug diameter 10 mm (0.39 in.)
        Wire type AWS A5.18 ER70S-3
        Shield gas Metal active gas

        Note

        Be sure to use Metal active gas (Ar 80% + CO2 20%) as the shield gas when plug welding.Sufficient weld strength cannot be assured when using 100% CO2 shield gas.

    7. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A004CY8C01
      A004D5G Adhesive - -

    8. Remove A from the new parts.

      A004CZ2C01
      *1 FRONT SIDE MEMBER REINFORCEMENT SUB-ASSEMBLY REAR - -

    9. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A004D4FC01
      A004D5G Adhesive - -

    10. Weld the A to the vehicle side.

      A004D6RN01

    11. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A004CXXC01
      A004D5G Adhesive - -

    12. Weld the A to the vehicle side.

      A004D02N01
      A004D11

    13. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    14. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.