REAR FLOOR PAN ASSEMBLY REPLACEMENT (PATTERN 2)

A004D4H


  1. REMOVAL

    Symbol Meaning
    A004D0P Remove Weld Points
    A004CYE Remove Weld Points

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A004D4PC01
      A004D5G Adhesive - -
      A004CXQ
      A004CWYC01
      *A LH Side *B RH Side

  2. INSTALLATION

    Symbol Meaning
    A004D2M Plug Weld
    A004D6Z Plug Weld

    1. Before temporarily installing the new parts, weld the rear floor pan sub-assembly and weld bolts with the standard number of welding points.

      A004D13C01
      *A Lower Face - -
      *1 REAR FLOOR PAN SUB-ASSEMBLY *2 WELD BOLTS

    2. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A004D4PC01
      A004D5G Adhesive - -
      A004CXEC02
      *1 REAR FLOOR PAN SUB-ASSEMBLY - -
      A004CXVC01
      *A LH Side *B RH Side

    3. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    4. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.