BODY LOWER BACK PANEL ASSEMBLY REPLACEMENT

A004D3S

  1. REMOVAL

    Symbol Meaning
    A004D0P Remove Weld Points

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A004CW7C01
      A004D5G Adhesive - -
      A004D5B
      A004D0RC01
      *A LH Side *B RH Side

  2. INSTALLATION

    Symbol Meaning
    A004D2M Plug Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A004CW7C01
      A004D5G Adhesive - -
      A004D2DC01
      *1 BODY LOWER BACK PANEL SUB-ASSEMBLY - -
      A004CZ1C01
      *A LH Side *B RH Side

    4. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.