REAR FLOOR PAN ASSEMBLY REPLACEMENT (PATTERN 1)

A004BS2


  1. REMOVAL

    Symbol Meaning
    B0049KO Remove Weld Points

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A004BO1C01
      B0049J8 Adhesive - -

    2. Remove the part of the rear floor pan from rear floor pan sub-assembly.

      A004BQ0C01
      *1 REAR FLOOR PAN SUB-ASSEMBLY - -
      A004BV6C01
      *A LH Side *B RH Side

  2. INSTALLATION

    Symbol Meaning
    B0049KO Remove Weld Points
    B0049K5 Plug Weld

    1. Remove A from the new parts.

      A004BX3C01
      *1 REAR FLOOR PAN SUB-ASSEMBLY - -

    2. Before temporarily installing the new parts, weld the rear floor pan and weld bolts with the standard number of welding points.

      A004BOVC02
      *A Lower Face - -
      *1 REAR FLOOR PAN *2 WELD BOLTS

    3. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A004BO1C01
      B0049J8 Adhesive - -
      A004BVJ
      A004BX5C01
      *A LH Side *B RH Side

    4. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.