COWL TOP SIDE PANEL ASSEMBLY REPLACEMENT

A004BRQ

  1. REMOVAL

    Symbol Meaning
    B0049KO Remove Weld Points
    A004BO8 Cut with Disc Sander etc.

    1. Remove the front body pillar sub-assembly outer.

      A004BRBC01
      *1 FRONT BODY PILLAR SUB-ASSEMBLY OUTER - -
      A004BQ2 Laser Screw Welding - -

    2. Remove the front body pillar extension upper outer and front pillar reinforcement sub-assembly lower.

      A004BPIC01
      *1 FRONT BODY PILLAR EXTENSION UPPER OUTER *2 FRONT PILLAR REINFORCEMENT SUB-ASSEMBLY LOWER
      A004BQ2 Laser Screw Welding - -

  2. INSTALLATION

    Symbol Meaning
    B0049K5 Plug Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Weld the front body pillar extension upper outer and front pillar reinforcement sub-assembly lower to the vehicle side.

      A004BX7C01
      *1 FRONT BODY PILLAR EXTENSION UPPER OUTER *2 FRONT PILLAR REINFORCEMENT SUB-ASSEMBLY LOWER
      A004BQ2 Laser Screw Welding - -

    3. Weld the front body pillar sub-assembly outer to the vehicle side.

      A004BWBC01
      *1 FRONT BODY PILLAR SUB-ASSEMBLY OUTER - -
      *a 10 mm (0.39 in.) *b 15 mm (0.59 in.)
      *c 20 mm (0.79 in.) - -
      A004BQ2 Laser Screw Welding - -

    4. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.