REAR FLOOR PAN ASSEMBLY REPLACEMENT

B00561D


  1. REMOVAL

    Symbol Meaning
    B0055SH Remove Weld Points
    B00561G Cut with Disc Sander etc.
    B0055Y2C02
    *A w/o Rear No. 2 Seat - -
    B0055VSC03
    *A w/o Rear No. 2 Seat *B LH Side
    *C RH Side - -
    B0055XIC02
    *A w/ Rear No. 2 Seat - -
    B0055XMC02
    *A w/ Rear No. 2 Seat *B LH Side
    *C RH Side - -

  2. INSTALLATION

    Symbol Meaning
    B0055QO Plug Weld

    1. Before temporarily installing the new parts, weld the rear floor pan, spare wheel clamp bracket, rear floor plate sub-assembly and weld bolts with the standard number of welding points.

      B0055Z9C04
      *A w/o Rear No. 2 Seat *B Upper Face
      *1 REAR FLOOR PAN *2 SPARE WHEEL CLAMP BRACKET
      *3 REAR FLOOR PLATE SUB-ASSEMBLY *4 WELD BOLTS

    2. Before temporarily installing the new parts, weld the rear floor pan, rear floor pan reinforcement and weld bolts with the standard number of welding points.

      B0055Z6C04
      *A w/o Rear No. 2 Seat *B Lower Face
      *1 REAR FLOOR PAN *2 REAR FLOOR PAN REINFORCEMENT
      *3 WELD BOLTS - -
      B0055Y7C02
      *A w/o Rear No. 2 Seat - -
      B00561HC03
      *A w/o Rear No. 2 Seat *B LH Side
      *C RH Side - -

    3. Before temporarily installing the new parts, weld the rear floor pan, rear No. 2 seat leg reinforcement front, rear No. 1 seat leg reinforcement front No. 5, rear floor plate sub-assembly, rear floor pan reinforcement and weld bolts with the standard number of welding points.

      B0055TTC02
      *A w/ Rear No. 2 Seat *B Upper Face
      *1 REAR FLOOR PAN *2 REAR NO. 2 SEAT LEG REINFORCEMENT FRONT
      *3 REAR NO. 1 SEAT LEG REINFORCEMENT FRONT NO. 5 *4 REAR FLOOR PLATE SUB-ASSEMBLY
      *5 REAR FLOOR PAN REINFORCEMENT *6 WELD BOLTS

    4. Before temporarily installing the new parts, weld the rear floor pan and weld bolts with the standard number of welding points.

      B0055R0C02
      *A w/ Rear No. 2 Seat *B Lower Face
      *C w/o Spare Tire - -
      *1 REAR FLOOR PAN *2 WELD BOLTS
      B0055RLC02
      *A w/ Rear No. 2 Seat *B Lower Face
      *C w/ Spare Tire - -
      *1 REAR FLOOR PAN *2 WELD BOLTS
      B0055PVC02
      *A w/ Rear No. 2 Seat - -
      B00561AC02
      *A w/ Rear No. 2 Seat *B LH Side
      *C RH Side - -

    5. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    6. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.