QUARTER WHEEL HOUSING OUTER PANEL ASSEMBLY REPLACEMENT

B0055YN


  1. REMOVAL

    Symbol Meaning
    B0055SH Remove Weld Points
    B0055T6 Remove Weld Points
    B00560S Remove Weld Points
    B0055W3 Cut and Join Location

    1. After removing the A, remove the quarter wheel house panel outer.

      Tech Tips

      A is reused.

      A01R30VC02
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 230 mm (9.06 in.) - -
      B0055TN Laser Screw Welding - -

    2. After removing the A and B, remove the quarter wheel house panel outer.

      Tech Tips

      A and B are reused.

      A01R358C02
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 50 mm (1.97 in.) *b 100 mm (3.94 in.)
      A01R2V9C01
      *A LH - -
      A01R34KC01
      *A LH - -

    3. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01R32SC01
      *A LH - -
      B0055YJ Adhesive - -

    4. After removing the A, remove the quarter wheel house panel outer.

      Tech Tips

      A is reused.

      A01R2WDC02
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 230 mm (9.06 in.) - -
      B0055TN Laser Screw Welding - -

    5. After removing the A and B, remove the quarter wheel house panel outer.

      Tech Tips

      A and B are reused.

      A01R2U8C02
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 50 mm (1.97 in.) *b 100 mm (3.94 in.)
      A01R349C01
      *A RH - -
      A01R2V5C01
      *A RH - -

    6. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01R33SC01
      *A RH - -
      B0055YJ Adhesive - -

  2. INSTALLATION

    Symbol Meaning
    B0055YM Spot Weld
    B0055QO Plug Weld
    B0055US Plug Weld
    B005608 Plug Weld
    B0055Y8 Butt Weld
    B0055SJ Assembly Mark

    1. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01R32SC01
      *A LH - -
      B0055YJ Adhesive - -

    2. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A01R2RRC02
      *A LH - -
      *1 FUEL INLET PROTECTOR - -
      A01R2ZJC01
      *A LH - -

    3. After welding the quarter wheel house panel outer to the vehicle side, install the A and B.

      A01R33UC02
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -

    4. After welding the quarter wheel house panel outer to the vehicle side, install the A.

      A01R35DC02
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      B0055TN Laser Screw Welding - -

    5. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01R33SC01
      *A RH - -
      B0055YJ Adhesive - -

    6. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A01R34BC01
      *A RH - -
      A01R2XKC01
      *A RH - -

    7. After welding the quarter wheel house panel outer to the vehicle side, install the A and B.

      A01R35NC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -

    8. After welding the quarter wheel house panel outer to the vehicle side, install the A.

      A01R2UFC02
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      B0055TN Laser Screw Welding - -

    9. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    10. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.