QUARTER WHEEL HOUSING OUTER PANEL ASSEMBLY REPLACEMENT

B0055YN


  1. REMOVAL

    Symbol Meaning
    B0055SH Remove Weld Points
    B0055T6 Remove Weld Points
    B00560S Remove Weld Points
    B0055W3 Cut and Join Location

    1. After removing the A, remove the quarter wheel house panel outer.

      Tech Tips

      A is reused.

      B0055UYC02
      *A w/o Rear No. 2 Seat *B LH
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 230 mm (9.06 in.) - -
      B0055TN Laser Screw Welding - -

    2. After removing the A and B, remove the quarter wheel house panel outer.

      Tech Tips

      A and B are reused.

      B0055SOC05
      *A w/o Rear No. 2 Seat *B LH
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 50 mm (1.97 in.) *b 100 mm (3.94 in.)
      B0055ZFC02
      *A w/o Rear No. 2 Seat *B LH
      B0055YLC03
      *A w/o Rear No. 2 Seat *B LH

    3. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B0055YPC02
      *A w/o Rear No. 2 Seat *B LH
      B0055YJ Adhesive - -

    4. After removing the A, remove the quarter wheel house panel outer.

      Tech Tips

      A is reused.

      B0055V2C02
      *A w/o Rear No. 2 Seat *B RH
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 230 mm (9.06 in.) - -
      B0055TN Laser Screw Welding - -

    5. After removing the A and B, remove the quarter wheel house panel outer.

      Tech Tips

      A and B are reused.

      B0055WFC04
      *A w/o Rear No. 2 Seat *B RH
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 50 mm (1.97 in.) *b 100 mm (3.94 in.)
      B0055ZJC02
      *A w/o Rear No. 2 Seat *B RH
      B00561EC03
      *A w/o Rear No. 2 Seat *B RH

    6. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B0055U3C04
      *A w/o Rear No. 2 Seat *B RH
      B0055YJ Adhesive - -

    7. Remove the A.

      Tech Tips

      A is reused.

      B0055YRC02
      *A w/ Rear No. 2 Seat *B LH
      *a 230 mm (9.06 in.) - -
      B0055TN Laser Screw Welding - -

    8. After removing the quarter panel inner front and roof side panel sub-assembly inner upper, remove the quarter wheel house panel outer.

      B0055VTC02
      *A w/ Rear No. 2 Seat *B LH
      *1 QUARTER PANEL INNER FRONT *2 ROOF SIDE PANEL SUB-ASSEMBLY INNER UPPER
      *3 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 105 mm (4.13 in.) - -
      B0055VPC02
      *A w/ Rear No. 2 Seat *B LH
      *a 100 mm (3.94 in.) - -
      B0055WPC02
      *A w/ Rear No. 2 Seat *B LH
      B0055R7C02
      *A w/ Rear No. 2 Seat *B LH

    9. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B0055QJC02
      *A w/ Rear No. 2 Seat *B LH
      B0055YJ Adhesive - -

    10. Remove the A.

      Tech Tips

      A is reused.

      B0055UZC02
      *A w/ Rear No. 2 Seat *B RH
      *a 230 mm (9.06 in.) - -
      B0055TN Laser Screw Welding - -

    11. After removing the quarter panel inner front and roof side panel sub-assembly inner upper, remove the quarter wheel house panel outer.

      B0055ZZC02
      *A w/ Rear No. 2 Seat *B RH
      *1 QUARTER PANEL INNER FRONT *2 ROOF SIDE PANEL SUB-ASSEMBLY INNER UPPER
      *3 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 105 mm (4.13 in.) - -
      B0055XGC02
      *A w/ Rear No. 2 Seat *B RH
      *a 100 mm (3.94 in.) - -
      B005611C02
      *A w/ Rear No. 2 Seat *B RH
      B0055X4C02
      *A w/ Rear No. 2 Seat *B RH

    12. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B0055SMC02
      *A w/ Rear No. 2 Seat *B RH
      B0055YJ Adhesive - -

  2. INSTALLATION

    Symbol Meaning
    B0055YM Spot Weld
    B0055QO Plug Weld
    B0055US Plug Weld
    B005608 Plug Weld
    B0055W3 Cut and Join Location
    B0055Y8 Butt Weld
    B0055SJ Assembly Mark

    1. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B0055WSC06
      *A w/o Rear No. 2 Seat *B LH
      B0055YJ Adhesive - -

    2. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

    3. After welding the quarter wheel house panel outer and fuel inlet protector to the vehicle side, install the A and B.

      B0055TLC02
      *A w/o Rear No. 2 Seat *B LH
      *1 QUARTER WHEEL HOUSE PANEL OUTER *2 FUEL INLET PROTECTOR
      B0055ZBC03
      *A w/o Rear No. 2 Seat *B LH
      B0055RYC04
      *A w/o Rear No. 2 Seat *B LH

    4. Weld the A to the vehicle side.

      B0055QUC02
      *A w/o Rear No. 2 Seat *B LH
      B0055TN Laser Screw Welding - -

    5. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B0055U3C04
      *A w/o Rear No. 2 Seat *B RH
      B0055YJ Adhesive - -

    6. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

    7. After welding the quarter wheel house panel outer to the vehicle side, install the A and B.

      B0055RXC02
      *A w/o Rear No. 2 Seat *B RH
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      B005617C03
      *A w/o Rear No. 2 Seat *B RH
      B0055SZC03
      *A w/o Rear No. 2 Seat *B RH

    8. Weld the A to the vehicle side.

      B0055WDC02
      *A w/o Rear No. 2 Seat *B RH
      B0055TN Laser Screw Welding - -

    9. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B0055VXC02
      *A w/ Rear No. 2 Seat *B LH
      B0055YJ Adhesive - -

    10. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

    11. Weld the quarter wheel house panel outer and fuel inlet protector to the vehicle side.

      B0055X2C02
      *A w/ Rear No. 2 Seat *B LH
      *1 QUARTER WHEEL HOUSE PANEL OUTER *2 FUEL INLET PROTECTOR
      B0055V5C02
      *A w/ Rear No. 2 Seat *B LH

    12. Weld the roof side panel sub-assembly inner upper to the vehicle side.

      B0055THC02
      *A w/ Rear No. 2 Seat *B LH
      *1 ROOF SIDE PANEL SUB-ASSEMBLY INNER UPPER - -

    13. If the entire supply part is not needed, remove the part of the supply part that is needed.

      B0055U7C02
      *A w/ Rear No. 2 Seat *B LH
      *1 QUARTER PANEL INNER FRONT - -
      *a 300 mm (11.81 in.) - -

    14. Weld the quarter panel inner front to the vehicle side.

      B00561UC02
      *A w/ Rear No. 2 Seat *B LH
      *1 QUARTER PANEL INNER FRONT - -

    15. Weld the A to the vehicle side.

      B0055WRC02
      *A w/ Rear No. 2 Seat *B LH
      B0055TN Laser Screw Welding - -

    16. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B0055SMC02
      *A w/ Rear No. 2 Seat *B RH
      B0055YJ Adhesive - -

    17. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

    18. Weld the quarter wheel house panel outer to the vehicle side.

      B0055XSC02
      *A w/ Rear No. 2 Seat *B RH
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      B0055YHC02
      *A w/ Rear No. 2 Seat *B RH

    19. Weld the roof side panel sub-assembly inner upper to the vehicle side.

      B0055SPC02
      *A w/ Rear No. 2 Seat *B RH
      *1 ROOF SIDE PANEL SUB-ASSEMBLY INNER UPPER - -

    20. If the entire supply part is not needed, remove the part of the supply part that is needed.

      B0055TSC02
      *A w/ Rear No. 2 Seat *B RH
      *1 QUARTER PANEL INNER FRONT - -
      *a 300 mm (11.81 in.) - -

    21. Weld the quarter panel inner front to the vehicle side.

      B0055R6C02
      *A w/ Rear No. 2 Seat *B RH
      *1 QUARTER PANEL INNER FRONT - -

    22. Weld the A to the vehicle side.

      B0055RUC02
      *A w/ Rear No. 2 Seat *B RH
      B0055TN Laser Screw Welding - -

    23. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    24. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.