ROOF PANEL(for Sliding Roof) ASSEMBLY REPLACEMENT

B0055U2

  1. REMOVAL

    Symbol Meaning
    B0055SH Remove Weld Points

    1. If reusing the roof panel reinforcement, trim the hemming location using a disc sander, etc.

      B005612C03
      *A w/o Rear No. 2 Seat - -
      *a Disc Sander - -
      B0055YJ Adhesive - -
      B00560XC03
      *A w/o Rear No. 2 Seat - -

    2. If reusing the roof panel reinforcement, trim the hemming location using a disc sander, etc.

      B0055U8C02
      *A w/ Rear No. 2 Seat - -
      *a Disc Sander - -
      B0055YJ Adhesive - -
      B0055XLC02
      *A w/ Rear No. 2 Seat - -

  2. INSTALLATION

    Symbol Meaning
    B0055YM Spot Weld
    B0055QO Plug Weld
    B0055SK Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Before temporarily installing the new parts, apply body sealer to the roof panel reinforcement

      Tech Tips

      Apply enough body sealer to the panels.

      B0055Z1C04
      *A w/o Rear No. 2 Seat - -
      *1 ROOF PANEL *2 ROOF PANEL REINFORCEMENT
      B0055YJ Adhesive - -

    4. Before temporarily installing the new parts, weld the roof panel and roof panel reinforcement with the standard number of welding points.

    5. Bend the flange hem with a wooden hammer and dolly.

      Tech Tips

      Bend the panel gradually so as not to distort it.

      B00560HC04
      *A w/o Rear No. 2 Seat - -
      *1 ROOF PANEL *2 ROOF PANEL REINFORCEMENT
      *a Wooden Hammer *b Dolly
      *c Cloth Tape - -

    6. Before temporarily installing the new parts, apply body sealer to the windshield header panel and back door opening frame.

      Tech Tips

      Apply enough body sealer to the panels.

      B0055YIC02
      *A w/o Rear No. 2 Seat - -
      *1 WINDSHIELD HEADER PANEL *2 BACK DOOR OPENING FRAME

    7. Weld the roof panel to the vehicle side.

      B0055RFC05
      *A w/o Rear No. 2 Seat - -
      *1 ROOF PANEL - -
      B0055ZS N*m (kgf*cm, ft.*lbf): Specified torque - -
      B0055V9C03
      *A w/o Rear No. 2 Seat - -

    8. Before temporarily installing the new parts, apply body sealer to the roof panel reinforcement

      Tech Tips

      Apply enough body sealer to the panels.

      B0055RIC02
      *A w/ Rear No. 2 Seat - -
      *1 ROOF PANEL *2 ROOF PANEL REINFORCEMENT
      B0055YJ Adhesive - -

    9. Before temporarily installing the new parts, weld the roof panel and roof panel reinforcement with the standard number of welding points.

    10. Bend the flange hem with a wooden hammer and dolly.

      Tech Tips

      Bend the panel gradually so as not to distort it.

      B00560EC02
      *A w/ Rear No. 2 Seat - -
      *1 ROOF PANEL *2 ROOF PANEL REINFORCEMENT
      *a Wooden Hammer *b Dolly
      *c Cloth Tape - -

    11. Before temporarily installing the new parts, apply body sealer to the windshield header panel and back door opening frame.

      Tech Tips

      Apply enough body sealer to the panels.

      B0055TYC02
      *A w/ Rear No. 2 Seat - -
      *1 WINDSHIELD HEADER PANEL *2 BACK DOOR OPENING FRAME

    12. Weld the roof panel to the vehicle side.

      B00560LC02
      *A w/ Rear No. 2 Seat - -
      *1 ROOF PANEL - -
      B0055ZS N*m (kgf*cm, ft.*lbf): Specified torque - -
      B0055Q2C02
      *A w/ Rear No. 2 Seat - -

    13. After welding, apply the foamed sealing material to the corresponding parts. (See the painting / coating)

    14. After welding, apply body sealer to the corresponding parts. (See the painting / coating)

    15. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.