BODY LOWER BACK PANEL ASSEMBLY REPLACEMENT

B00550L

  1. REMOVAL

    Symbol Meaning
    B00550I Remove Weld Points
    B00555W Remove Weld Points
    B00558YC01
    *A w/o Rear No. 2 Seat - -
    B005592C03
    *A w/o Rear No. 2 Seat *B LH Side
    B00557FC01
    *A w/o Rear No. 2 Seat *B RH Side

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B00556SC04
      *A w/o Rear No. 2 Seat - -
      B00550G Adhesive - -
      B0054ZAC01
      *A w/ Rear No. 2 Seat - -
      B00553MC02
      *A w/ Rear No. 2 Seat *B LH Side
      B0054YUC02
      *A w/ Rear No. 2 Seat *B RH Side

    2. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      B00556CC01
      *A w/ Rear No. 2 Seat - -
      B00550G Adhesive - -

  2. INSTALLATION

    Symbol Meaning
    B005513 Spot Weld
    B005570 Plug Weld
    B005527 Plug Weld

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B00556SC04
      *A w/o Rear No. 2 Seat - -
      B00550G Adhesive - -
      B005576C03
      *A w/o Rear No. 2 Seat - -
      *1 BODY LOWER BACK PANEL SUB-ASSEMBLY - -
      B005553C02
      *A w/o Rear No. 2 Seat *B LH Side
      B00553KC02
      *A w/o Rear No. 2 Seat *B RH Side

    4. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      B00556CC01
      *A w/ Rear No. 2 Seat - -
      B00550G Adhesive - -
      B00552FC01
      *A w/ Rear No. 2 Seat - -
      *1 BODY LOWER BACK PANEL SUB-ASSEMBLY - -
      B005533C02
      *A w/ Rear No. 2 Seat *B LH Side
      B00550KC02
      *A w/ Rear No. 2 Seat *B RH Side

    5. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting /coating)

    6. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.