QUARTER WHEEL HOUSING OUTER PANEL ASSEMBLY REPLACEMENT

B00556F


  1. REMOVAL

    Symbol Meaning
    B00550I Remove Weld Points
    B00558K Remove Weld Points
    B00555W Remove Weld Points
    B00554K Cut and Join Location

    1. After removing the A, remove the quarter wheel house panel outer.

      Tech Tips

      A is reused.

      A01P8HZC02
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 230 mm (9.06 in.) - -
      B00552Z Laser Screw Welding - -

    2. After removing the A and B, remove the quarter wheel house panel outer.

      Tech Tips

      A and B are reused.

      A01P8CSC02
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 50 mm (1.97 in.) *b 100 mm (3.94 in.)
      A01P8H3C01
      *A LH - -
      A01P8K1C01
      *A LH - -

    3. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01P8QKC01
      *A LH - -
      B00550G Adhesive - -

    4. After removing the A, remove the quarter wheel house panel outer.

      Tech Tips

      A is reused.

      A01P8PXC02
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 230 mm (9.06 in.) - -
      B00552Z Laser Screw Welding - -

    5. After removing the A and B, remove the quarter wheel house panel outer.

      Tech Tips

      A and B are reused.

      A01P8COC02
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      *a 50 mm (1.97 in.) *b 100 mm (3.94 in.)
      A01P8IUC01
      *A RH - -
      A01P8G9C01
      *A RH - -

    6. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01P8D8C01
      *A RH - -
      B00550G Adhesive - -

  2. INSTALLATION

    Symbol Meaning
    B005513 Spot Weld
    B005570 Plug Weld
    B00558E Plug Weld
    B005527 Plug Weld
    B005529 Butt Weld
    B00551C Assembly Mark

    1. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01P8QKC01
      *A LH - -
      B00550G Adhesive - -

    2. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A01P8O5C02
      *A LH - -
      *1 FUEL INLET PROTECTOR - -
      A01P8LCC01
      *A LH - -

    3. After welding the quarter wheel house panel outer to the vehicle side, install the A and B.

      A01P8CCC02
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -

    4. After welding the quarter wheel house panel outer to the vehicle side, install the A.

      A01P8J2C02
      *A LH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      B00552Z Laser Screw Welding - -

    5. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01P8D8C01
      *A RH - -
      B00550G Adhesive - -

    6. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

      A01P8OUC01
      *A RH - -
      A01P8G7C01
      *A RH - -

    7. After welding the quarter wheel house panel outer to the vehicle side, install the A and B.

      A01P8QSC01
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -

    8. After welding the quarter wheel house panel outer to the vehicle side, install the A.

      A01P8E8C02
      *A RH - -
      *1 QUARTER WHEEL HOUSE PANEL OUTER - -
      B00552Z Laser Screw Welding - -

    9. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    10. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.