ROOF PANEL(for Standard Roof) ASSEMBLY REPLACEMENT

Info Added 2016-03-29

A01Q0KJ

  1. REMOVAL

    Symbol Meaning
    A01Q0FO Remove Weld Points

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01Q0I8C01
      A01XPT4 Adhesive - -

  2. INSTALLATION

    Symbol Meaning
    A01Q0J0 Plug Weld
    A01Q0IW Body Sealer

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. Before temporarily installing the new parts, apply body sealer to the roof panel reinforcement.

      Tech Tips

      Apply enough body sealer to the panels.

      A01Q0EFC01
      *1 ROOF PANEL REINFORCEMENT - -

    4. Before temporarily installing the new parts, weld the roof panel and roof panel reinforcement with the standard number of welding points.

      A01Q0LDC01
      *1 ROOF PANEL *2 ROOF PANEL REINFORCEMENT

    5. Before temporarily installing the new parts, apply body sealer and adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115) to the windshield header panel and back window frame.

      Tech Tips

      Apply enough body sealer and adhesive to the panels.

      A01Q0FPC01
      *1 WINDSHIELD HEADER PANEL *2 BACK WINDOW FRAME
      A01XPT4 Adhesive - -
      A01Q0AM

    6. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    7. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.