REAR FLOOR PAN ASSEMBLY REPLACEMENT

Info Added 2016-03-29

A01Q0CN


  1. REMOVAL

    Symbol Meaning
    A01Q0FO Remove Weld Points

    1. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01Q0IYC01
      A01XPT4 Adhesive - -
      A01Q0HKC01
      *A LH Side *B RH Side

  2. INSTALLATION

    Symbol Meaning
    A01Q0KH Spot Weld
    A01Q0J0 Plug Weld

    1. Before temporarily installing the new parts, weld the rear floor pan, jack carrier assembly, fuel tube bracket No.2, fuel tube bracket, rear floor crossmember bracket sub-assembly, rear floor panel reinforcement No.3 and weld bolts with the standard number of welding points.

      A01Q0B5C01
      *A Upper Face - -
      *1 REAR FLOOR PAN *2 JACK CARRIER ASSEMBLY
      *3 FUEL TUBE BRACKET NO.2 *4 FUEL TUBE BRACKET
      *5 REAR FLOOR CROSSMEMBER BRACKET SUB-ASSEMBLY *6 REAR FLOOR PANEL REINFORCEMENT NO.3
      *7 WELD BOLTS - -

    2. Before temporarily installing the new parts, weld the weld bolts with the standard number of welding points.

      A01Q0HPC01
      *A Lower Face - -
      *1 WELD BOLTS - -

    3. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01Q0JMC01
      A01XPT4 Adhesive - -
      A01Q0DZ
      A01Q0FQC01
      *A LH Side *B RH Side

    4. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.