FRONT SIDE MEMBER ASSEMBLY REPLACEMENT

Info Added 2016-03-29

A01Q09A


  1. REMOVAL

    Symbol Meaning
    A01Q0FO Remove Weld Points
    A01Q0EY Remove Weld Points
    A01Q0M9 Cut and Join Location

    1. Remove the A.

    2. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01Q0IFC01
      A01XPT4 Adhesive - -

    3. Remove the front side member sub-assembly and floor crossmember sub-assembly No.3.

      A01Q0CQC01
      *1 FRONT SIDE MEMBER SUB-ASSEMBLY *2 FLOOR CROSSMEMBER SUB-ASSEMBLY NO.3
      *a 35 mm (1.38 in.) - -
      A01Q0GWC02
      *A for LHD *B LH Side
      *C RH Side - -
      A01Q0HJC01
      *A for RHD *B LH Side
      *C RH Side - -

    4. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

      A01Q0F5C01
      A01XPT4 Adhesive - -
      A01Q0BA

  2. INSTALLATION

    Symbol Meaning
    A01Q0FO Remove Weld Points
    A01Q0J0 Plug Weld
    A01Q0D7 Plug Weld
    A01Q0M9 Cut and Join Location
    A01Q0HW Butt Weld

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Make sure to attach correctly in accordance with the body dimension diagram as this part affects the front wheel alignment.

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

      A01Q0BRC01
      *1 FLOOR CROSSMEMBER SUB-ASSEMBLY NO.3 - -
      *a 35 mm (1.38 in.) - -

    4. Remove A from the new parts.

      A01Q0GXC01
      *1 FRONT SIDE MEMBER SUB-ASSEMBLY - -

    5. Before temporarily installing the new parts, weld the front side member sub-assembly and floor crossmember sub-assembly No.3 with the standard number of welding points.

      A01Q0MLC01
      *1 FRONT SIDE MEMBER SUB-ASSEMBLY *2 FLOOR CROSSMEMBER SUB-ASSEMBLY NO.3
      A01Q0AH

    6. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01Q0LYC01
      A01XPT4 Adhesive - -

    7. Weld the front side member sub-assembly and floor crossmember sub-assembly No.3 to the vehicle side.

      A01Q0FEC01
      *1 FRONT SIDE MEMBER SUB-ASSEMBLY *2 FLOOR CROSSMEMBER SUB-ASSEMBLY NO.3
      A01Q0AZC02
      *A for LHD *B LH Side
      *C RH Side - -
      A01Q0DSC01
      *A for RHD *B LH Side
      *C RH Side - -
      A01Q0JL
      A01Q0CH

    8. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115).

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

      A01Q0B3C01
      A01XPT4 Adhesive - -

    9. Weld the A to the vehicle side.

      A01Q0D1N01

    10. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting/coating)

    11. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.