REAR FLOOR PAN ASSEMBLY REPLACEMENT



  1. REMOVAL

    Symbol Meaning
    A00206N Remove Weld Points

      REMOVAL POINT

    1. *a in illustration indicates where the adhesive is located.

    2. Roughly cut open the panel so that the adhesive can be reached. Cut through the adhesive with a cut chisel to remove the panel.

      Tech Tips

      In cases where the adhesive cannot be removed with a cut chisel, heat the adhesive with an industrial heater gun or gas burner taking care not to cause panel deformation by overheating.

    A001ZULN01
    A00203LC01
    *A LH Side *B RH Side

  2. INSTALLATION

    Symbol Meaning
    A00200M Plug Weld
    A002003 Fillet Weld

      INSTALLATION POINT

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Before temporarily installing the new parts, weld the rear floor pan, rear floor crossmember bracket sub-assembly, jack carrier assembly and weld bolts with the standard number of welding points.

    3. Apply adhesive (3MTMAutomixTMPanel Bonding Adhesive #8115) to the area indicated by *a in the illustration.

      Tech Tips


      • Apply a light coat of adhesive around the plug welding points.

      • Apply enough adhesive to the panels.

    4. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A001ZXRC01
    *A Upper Face *B Lower Face
    *1 REAR FLOOR CROSSMEMBER BRACKET SUB-ASSEMBLY *2 JACK CARRIER ASSEMBLY
    *3 REAR FLOOR PAN *4 WELD BOLTS
    A001ZV5N01
    A001ZXHC01
    *A LH Side *B RH Side