FRONT SIDE MEMBER ASSEMBLY REPLACEMENT

A001ZUB


  1. REMOVAL

    Symbol Meaning
    A00206N Remove Weld Points
    A001ZVS Remove Weld Points
    A002000 Cut with Disc Sander etc.
    A00200Q Cut and Join Location

      REMOVAL POINT

    1. After removing the A, remove the front side member sub-assembly and floor crossmember subassembly NO.3.

    A001ZWIN01
    A00205QC01
    *A for LHD *B for RHD
    *C RH Side *D LH Side
    *1 FLOOR CROSSMEMBER SUB-ASSEMBLY NO.3 *2 FRONT SIDE MEMBER SUB-ASSEMBLY
    *a 35 mm (1.38 in.) - -
    A002044
  2. INSTALLATION

    Symbol Meaning
    A00206N Remove Weld Points
    A00200M Plug Weld
    A002066 Plug Weld
    A00200Q Cut and Join Location
    A00201N Butt Weld

      INSTALLATION POINT

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. If the entire supply part is not needed, remove the part of the supply part that is needed.

    3. A is reused.

    4. Before temporarily installing the new parts, weld the front side member sub-assembly and floor crossmember sub-assembly NO.3 with the standard number of welding points.

    5. When welding *a, make a hole on a new part for plug welding and weld the panel with the panel behind completely.

    6. Make sure to attach correctly in accordance with the body dimension diagram as this part affects the front wheel alignment.

    7. After welding the front side member sub-assembly and floor crossmember sub-assembly NO.3 to the vehicle side, install the B.

    8. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    9. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A00201BC01
    *1 FLOOR CROSSMENBER SUB-ASSEMBLY NO.3 *2 FRONT SIDE MEMBER SUB-ASSEMBLY
    *a 35 mm (1.38 in.) - -
    A00204O
    A001ZZJC01
    *A for LHD *B for RHD
    *C RH Side *D LH Side
    A00203PN01
    A001ZWDN01