FRONT SIDE MEMBER CUT AND JOIN REPLACEMENT SECTIONS (LARGE AREAS)

A002057


  1. REMOVAL

    Symbol Meaning
    A00206N Remove Weld Points
    A00205Y Remove Weld Points
    A00200Q Cut and Join Location

      REMOVAL POINT

    1. Carefully cut the front side member inner so as not to damage D.

    A00206SC01
    *1 FRONT SIDE MEMBER INNER - -
    *a 400 mm (15.75 in.) *b 55 mm (2.17 in.)
A001ZX3N01

  • INSTALLATION

    Symbol Meaning
    A00200M Plug Weld
    A001ZVD Plug Weld
    A00201N Butt Weld

      INSTALLATION POINT

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Before temporarily installing the new parts, weld the front side member inner and front side member plate No.4 with the standard number of welding points.

    3. Before temporarily installing the new parts, weld the front side member inner, No.7 body mounting bracket sub-assembly and front side member plate No.4 with the standard number of welding points.

    4. Make sure to attach correctly in accordance with the body dimension diagram as this part affects the front wheel alignment.

    5. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    6. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A001ZTZC01
    *1 FRONT SIDE MEMBER PLATE NO.4 *2 FRONT SIDE MEMBER INNER
    A00202SC01
    *1 FRONT SIDE MEMBER PLATE OUTER *2 FRONT BUMPER ARM SUPPORT
    *3 FRONT SIDE MEMBER REINFORCEMENT NO.1 - -