FRONT DOOR OUTER PANEL ASSEMBLY REPLACEMENT

A0031HT

  1. REMOVAL

    Symbol Meaning
    A0031WT Remove Weld Points

      REMOVAL POINT

    1. Before removing the outer panel, mark the installation position with tape.

    2. Before removing the outer panel, establish its exact position in relation to the window frame using a reference marker, etc.

    3. After grinding off the hemming location, remove the outer panel.

    A0031NEC01
    *a Positioning Tape *b Disc Sander
    *c Installation Position *d Hemming Location

  2. INSTALLATION

    Symbol Meaning
    A0031JY Plug Weld
    A0031RC Spot MIG Weld
    A0031NJ Body Sealer

      INSTALLATION POINT

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Before temporarily installing the new parts, apply body sealer to the reinforcement, side impact protection beam and backside of the new parts.

      Note

      Do not close the drain hole.

      Tech Tips

      Apply sealer evenly about 10 mm (0.39 in.) from the flange and 3 mm (0.12 in.) in diameter on the outer panel and apply just enough sealer for the reinforcement and side impact protection beam to make contact.

    3. Bend the flange hem with a wooden hammer and dolly.

      Tech Tips

      Bend the panel gradually so as not to distort it.

    4. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A0031M0C01
    *1 FRONT DOOR PANEL OUTER - -
    *a Positioning Tape *b Cloth Tape
    *c Dolly *d Wooden Hammer
    *e Drain Hole *f mm (in.)