FRONT BODY PILLAR CUT AND JOIN REPLACEMENT SECTIONS



  1. REMOVAL

    Symbol Meaning
    A0031WT Remove Weld Points
    A0031ON Remove Weld Points
    A0031L3 Remove Weld Points
    A0031P1 Cut with Disc Sander etc.
    A0031EO Cut and Join Location
    A0031BN Cut Location for Supply Parts

      REMOVAL POINT

    1. *a indicates the location of the foamed sealing material. Be careful when cutting as the foamed sealing material is located near the cutting position.

    A0031C6C01
    *b mm (in.) - -
    A0031M9C01
    *b mm (in.) - -

  2. INSTALLATION

    Symbol Meaning
    A0031JY Plug Weld
    A0031EV Plug Weld
    A0031UH Plug Weld
    A0031EO Cut and Join Location
    A0031KL Fillet Weld
    A0031OI Butt Weld
    A0031NJ Body Sealer

      INSTALLATION POINT

    1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    3. If the entire supply part is not needed, remove the part of the supply part that is needed.

    4. *a is reused.

    5. Before installing a new part, apply body sealer.

      Tech Tips

      Apply body sealer in an even, continuous bead.

    6. Before temporarily installing the new parts, weld the rocker reinforce sub-assembly outer, front body pillar reinforce sub-assembly lower, front body pillar sub-assembly inner and front body pillar outer with the standard number of welding points.

    7. When welding *b, make a hole on a new part for plug welding and weld the panel with the panel behind completely.

    8. *c indicates the location of the foamed sealing material. Be careful when welding as the foamed sealing material is located near the area that is cut and joined together.

    9. After welding the rocker reinforce sub-assembly outer, front body pillar reinforce sub-assembly lower, front body pillar sub-assembly inner and front body pillar outer to the vehicle side, install the *d.

    10. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    11. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    12. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A0031X5C01
    *1 ROCKER REINFORCE SUB-ASSEMBLY OUTER *2 FRONT BODY PILLAR OUTER
    *3 FRONT BODY PILLAR SUB-ASSEMBLY INNER - -
    *e mm (in.) - -
    A0031N5C01
    *1 FRONT BODY PILLAR REINFORCE SUB-ASSEMBLY LOWER - -
    *e mm (in.) - -
    A0031I5C01
    *e mm (in.) - -
    A0031LIN01