QUARTER WHEEL HOUSING OUTER PANEL ASSEMBLY REPLACEMENT



  1. REMOVAL

    Symbol meaning
    A01IVLP Remove Weld Points
    A01IVVF Remove Weld Points
    A01IVUO Remove Weld Points
    A01IVN5 Cut with Disc Sander etc.
    A01IVNA Cut and Join Location

      REMOVAL POINT (for TMC, TMMR Made)

    1. rocker extension outer is reused.

    2. After removing the rocker extension outer and roof side panel outer remove the quarter wheel house panel outer.

    3. Carefully cut the rocker reinforce outer so not to damage *1.


      REMOVAL POINT (for TMMK Made)

    1. rocker reinforce outer is reused.

    2. After removing the rocker reinforce outer and roof side panel outer remove the quarter wheel house panel outer.

    3. Carefully cut the rocker reinforce outer so not to damage *1.

    A01IVKKE04
    A01IVLME02
    A01IVQTE04
    A01IVN0E02
    A01IVLEE04
    A01IVQ6E02
    A01IVOXE02
    A01IVRWE02

  2. INSTALLATION

    Symbol meaning
    A01IVRU Spot Weld
    A01IVM8 Plug Weld
    A01IVTR Plug Weld
    A01IVUV Plug Weld
    A01IVON Fillet Weld
    A01IVMT Butt Weld
    A01IVLT Body Sealer
    A01IVW3 Assembly Mark

      INSTALLATION POINT (for TMC, TMMR Made)

    1. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

    2. When welding *1, make a hole on a new part for plug welding and weld the panel with the panel behind completely.

    3. Before installing a new part, apply body sealer.

      Tech Tips

      Apply body sealer in an even, continuous bead.

    4. After welding the quarter wheel house panel outer to the vehicle side, install the roof side panel outer and rocker extension outer.

    5. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    6. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.


      INSTALLATION POINT (for TMMK Made)

    1. For positioning of the new parts, align the installation standard holes of the outer panel and the inner panel.

    2. When welding *1, make a hole on a new part for plug welding and weld the panel with the panel behind completely.

    3. Before installing a new part, apply body sealer.

      Tech Tips

      Apply body sealer in an even, continuous bead.

    4. After welding the quarter wheel house panel outer to the vehicle side, install the roof side panel outer and rocker reinforce outer.

    5. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    6. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A01IVMGE02
    A01IVS7E03
    A01IVK7E02
    A01IVVYE03
    A01IVMWE03
    A01IVQKE02
    A01IVPXE02
    A01IVKRE02