ROOF PANEL(for Sliding Roof) ASSEMBLY REPLACEMENT


  1. 3 Door

    A002JMA

    1. REMOVAL

      Symbol Meaning
      B001C30 Remove Weld Points

        REMOVAL POINT

      1. If reusing the roof panel reinforcement, trim the hemming location using a disc sander, etc.

      A002JEPC01
      *a Disc Sander *b Hemming Location

    2. INSTALLATION

      Symbol Meaning
      B001C57 Plug Weld
      B001C5F Body Sealer

        INSTALLATION POINT

      1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

      2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

      3. After the roof panel reinforcement is welded to the new parts, install the roof panel to the vehicle side.

      4. Before temporarily installing the new parts, apply body sealer to the windshield header panel and roof panel reinforcement.

        Tech Tips

        Apply just enough body sealer for the new parts to make contact.

      5. Bend the flange hem with a wooden hammer and dolly.

        Tech Tips

        Perform hemming three steps, being careful not to warp the panel.

      6. After welding, apply the foamed sealing material to the corresponding parts. (See the painting / coating)

      7. After welding, apply body sealer to the corresponding parts. (See the painting / coating)

      8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

      A002JLP
      A002JEEC01
      *a Dolly *b Cloth Tape
      *c Wooden Hammer - -

  2. 5 Door

    A002JMG

    1. REMOVAL

      Symbol Meaning
      B001C30 Remove Weld Points

        REMOVAL POINT

      1. If reusing the roof panel reinforcement, trim the hemming location using a disc sander, etc.

      A002JNAC02
      *a Disc Sander *b Hemming Location

    2. INSTALLATION

      Symbol Meaning
      B001C57 Plug Weld
      B001C5F Body Sealer

        INSTALLATION POINT

      1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

      2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

      3. After the roof panel reinforcement is welded to the new parts, install the roof panel to the vehicle side.

      4. Before temporarily installing the new parts, apply body sealer to the windshield header panel and roof panel reinforcement.

        Tech Tips

        Apply just enough body sealer for the new parts to make contact.

      5. Bend the flange hem with a wooden hammer and dolly.

        Tech Tips

        Perform hemming three steps, being careful not to warp the panel.

      6. After welding, apply the foamed sealing material to the corresponding parts. (See the painting / coating)

      7. After welding, apply body sealer to the corresponding parts. (See the painting / coating)

      8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

      A002JME
      A002JEDC02
      *a Dolly *b Cloth Tape
      *c Wooden Hammer - -