ROOF PANEL ASSEMBLY REPLACEMENT


  1. w/o Roof Sunshade System

    A002KCN

    1. REMOVAL

      Symbol Meaning
      A002KEA Remove Weld Points
      A002KGL Remove Weld Points
      A002KDX

    2. INSTALLATION

      Symbol Meaning
      A002KAM Spot Weld
      A002KAA Plug Weld
      A002KEN Plug Weld
      A002KEL Body Sealer

        INSTALLATION POINT

      1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

      2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

      3. After the roof panel reinforcement is welded to the new parts, install the roof panel to the vehicle side.

      4. Before temporarily installing the new parts, apply body sealer to the windshield header panel, roof panel reinforcement and back door opening frame.

        Tech Tips

        Apply just enough body sealer for the new parts to make contact.

      5. After welding, apply the foamed sealing material to the corresponding parts. (See the painting / coating)

      6. After welding, apply body sealer to the corresponding parts. (See the painting / coating)

      7. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

      A002KC8

  2. w/ Roof Sunshade System

    A002K9P

    1. REMOVAL

      Symbol Meaning
      A002KEA Remove Weld Points
      A002KGL Remove Weld Points
      A002KGP

    2. INSTALLATION

      Symbol Meaning
      A002KAM Spot Weld
      A002KAA Plug Weld
      A002KEN Plug Weld
      A002KEL Body Sealer

        INSTALLATION POINT

      1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

      2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

      3. After the roof panel reinforcement is welded to the new parts, install the roof panel to the vehicle side.

      4. Before temporarily installing the new parts, apply body sealer to the roof panel reinforcement and back door opening frame.

        Tech Tips

        Apply just enough body sealer for the new parts to make contact.

      5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

      A002KHQ