ROCKER PANEL CUT AND JOIN REPLACEMENT SECTIONS (LARGE AREAS)

A002KDR

  1. REMOVAL

    Symbol Meaning
    A002KEA Remove Weld Points
    A002KGL Remove Weld Points
    A002KB1 Cut with Disc Sander etc.
    A002KDT Cut and Join Location
    A002KCG Cut Location for Supply Parts

      REMOVAL POINT

    1. Carefully cut the rocker outer panel so not to damage *a.

    A002KAEC01
    *b mm (in.) - -

  2. INSTALLATION

    Symbol Meaning
    A002KEA Remove Weld Points
    A002KAM Spot Weld
    A002KAA Plug Weld
    A002KEN Plug Weld
    A002KDT Cut and Join Location
    A002KB7 Fillet Weld
    A002KBL Butt Weld

      INSTALLATION POINT

    1. If the entire supply part is not needed, remove the part of the supply part that is needed.

    2. Carefully cut the rocker outer reinforce so not to damage *a.

    3. Before temporarily installing the new parts, weld the rocker outer reinforce, center body pillar reinforcement and center body pillar lower reinforce with the standard number of welding points.

    4. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    5. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    6. After welding the rocker outer reinforce, center body pillar reinforcement and center body pillar lower reinforce to the vehicle side, install the center body outer pillar.

    7. After welding, apply the foamed sealing material to the corresponding parts. (See the painting / coating)

    8. After welding, apply body sealer to the corresponding parts. (See the painting / coating)

    9. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A002KEFC01
    *1 Rocker Outer Reinforce *2 Center Body Pillar Reinforcement
    *3 Center Body Pillar Lower Reinforce - -
    *b mm (in.) - -
    A002KAHC01
    *1 Rocker Outer Reinforce *2 Center Body Pillar Reinforcement
    *3 Center Body Pillar Lower Reinforce - -
    *b mm (in.) - -
    A002KHOC01
    *1 Rocker Outer Reinforce *2 Center Body Pillar Reinforcement
    *3 Center Body Pillar Lower Reinforce *4 Center Body Outer Pillar
    *b mm (in.) - -