FRONT BODY PILLAR CUT AND JOIN REPLACEMENT SECTIONS



  1. REMOVAL

    Symbol Meaning
    A002KEA Remove Weld Points
    A002K9U Remove Weld Points
    A002KGL Remove Weld Points
    A002KB1 Cut with Disc Sander etc.
    A002KDT Cut and Join Location
    A002KCG Cut Location for Supply Parts

      REMOVAL POINT

    1. Reuse *a, as the area of the outer panel that is cut and joined is to the rear of the supplied part cut position.

    2. Carefully cut the rocker outer reinforce so not to damage *b.

    3. *c indicates the location of the foamed sealing material. Be careful when cutting as the foamed sealing material is located near the cutting position.

    A002KFCC01
    *d mm (in.) - -
    A002KFPE01
  2. INSTALLATION

    Symbol Meaning
    A002KEA Remove Weld Points
    A002KAM Spot Weld
    A002KAA Plug Weld
    A002KHJ Plug Weld
    A002KEN Plug Weld
    A002KDT Cut and Join Location
    A002KB7 Fillet Weld
    A002KBL Butt Weld
    A002KEL Body Sealer

      INSTALLATION POINT

    1. If the entire supply part is not needed, remove the part of the supply part that is needed.

    2. Carefully cut the rocker outer reinforce so not to damage *a.

    3. Before installing a new part, apply body sealer.

      Tech Tips

      Apply body sealer in an even, continuous bead.

    4. Before temporarily installing the new parts, weld the rocker outer reinforce, front body pillar lower reinforce, front body inner pillar and front body outer pillar with the standard number of welding points.

    5. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    6. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    7. After welding the front body pillar to the vehicle side, install the *b.

    8. *c indicates the location of the foamed sealing material. Be careful when welding as the foamed sealing material is located near the area that is cut and joined together.

    9. After welding, apply the foamed sealing material to the corresponding parts. (See the painting / coating)

    10. After welding, apply body sealer to the corresponding parts. (See the painting / coating)

    11. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A002KA2C01
    *1 Rocker Outer Reinforce *2 Front Body Outer Pillar
    *3 Front Body Inner Pillar - -
    *d mm (in.) - -
    A002KH0C01
    *1 Front Body Pillar Lower Reinforce *2 Rocker Outer Reinforce
    *3 Front Body Outer Pillar *4 Front Body Inner Pillar
    *d mm (in.) - -
    A002K9SE01
    A002KD9C01
    *d mm (in.) - -