FRONT SIDE MEMBER CUT AND JOIN REPLACEMENT SECTIONS



  1. REMOVAL

    Symbol meaning
    A003QEL Remove Weld Points
    A003QCY Remove Weld Points
    A003Q7Y Cut and Join Location

      REMOVAL POINT

    1. Carefully cut the front side member so not to damage *1.

    Reference Value
    Area Measurement Area Measurement
    *a 53 mm (2.09 in.) *b 13 mm (0.51 in.)
    *c 75 mm (2.95 in.) - -
    A003Q59E01
    A003Q7GE02

  2. INSTALLATION

    Symbol meaning
    A003Q8E Plug Weld
    A003QDJ Plug Weld
    A003Q60 Butt Weld

      INSTALLATION POINT

    1. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    2. Make sure to attach correctly in accordance with the body dimension diagram as this part affects the front wheel alignment.

    3. Before temporarily installing the new parts, weld the front side member, front side member plate No.4 and No.7 body mounting bracket sub-assembly with the standard number of welding points.

    4. After welding, apply body sealer and undercoating to the corresponding parts. (See the painting / coating)

    5. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A003QAWE01
    *1 FRONT SIDE MEMBER
    *2 FRONT SIDE MEMBER PLATE NO.4
    *3 NO.7 BODY MOUNTING BRACKET SUB-ASSEMBLY
    A003Q9UE01
    *1 FRONT SIDE MEMBER PLATE OUTER
    *2 FRONT SIDE MEMBER REINFORCEMENT NO.1
    *3 FRONT BUMPER ARM SUPPORT