FRONT BODY PILLAR CUT AND JOIN REPLACEMENT SECTIONS



  1. REMOVAL

    Symbol Meaning
    A004LLP Remove Weld Points
    A004LGQ Remove Weld Points
    A004LBC Remove Weld Points
    A004LHB Cut with Disc Sander etc.
    A004LD6 Cut and Join Location
    A004LHP Cut Location for Supply Parts

      REMOVAL POINT

    1. Carefully cut the rocker outer reinforce so not to damage *a

    A004LLEC01
    *b mm (in.) - -
    A004LEB

  2. INSTALLATION

    Symbol Meaning
    A004LLP Remove Weld Points
    A004LEG Spot Weld
    A004LI0 Plug Weld
    A004LDC Plug Weld
    A004LIC Plug Weld
    A004LD6 Cut and Join Location
    A004LDZ Fillet Weld
    A004LH1 Butt Weld
    A004LGI Body Sealer

      INSTALLATION POINT

    1. Carefully cut the rocker outer reinforce so not to damage *a.

    2. Before temporarily installing the new parts, weld the rocker outer reinforce, front body pillar lower reinforce and front body inner pillar with the standard number of welding points.

    3. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    4. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    5. Before installing a new part, apply body sealer.

      Tech Tips

      Apply sealer in an even, continuous bead.

    6. After welding the rocker outer reinforce, front body pillar lower reinforce and front body inner pillar to the vehicle side, install the front body outer pillar and front body pillar outer bracket.

    7. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    8. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    9. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A004LE6C01
    *1 Rocker Outer Reinforce *2 Front Body Pillar Lower Reinforce
    *3 Front Body Inner Pillar - -
    *b mm (in.) - -
    A004LLCC01
    *A LH *B RH
    *1 Rocker Outer Reinforce *2 Front Body Inner Pillar
    *3 Front Body Pillar Lower Reinforce - -
    *b mm (in.) - -
    A004LKIC01
    *A LH *B RH
    *1 Front Body Outer Pillar *2 Front Body Pillar Outer Bracket