ROOF PANEL(for Wagon) ASSEMBLY REPLACEMENT


  1. without Roof Sunshade System

    A004LAT

    1. REMOVAL

      Symbol Meaning
      A004LLP Remove Weld Points
      A004LBC Remove Weld Points
      A004LK2

    2. INSTALLATION

      Symbol Meaning
      A004LEG Spot Weld
      A004LI0 Plug Weld
      A004LIC Plug Weld
      A004LGI Body Sealer

        INSTALLATION POINT

      1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

      2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

      3. After the roof panel reinforcement is welded to the new parts, install the roof panel to the vehicle side.

      4. Before temporarily installing the new parts, apply body sealer to the windshield header panel, roof panel reinforcement and back door opening frame.

        Tech Tips

        Apply just enough sealer for the new parts to make contact.

      5. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

      6. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

      7. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

      A004LLN

  2. with Roof Sunshade System

    A004LDQ

    1. REMOVAL

      Symbol Meaning
      A004LLP Remove Weld Points
      A004LBC Remove Weld Points
      A004LLA

    2. INSTALLATION

      Symbol Meaning
      A004LEG Spot Weld
      A004LI0 Plug Weld
      A004LIC Plug Weld
      A004LGI Body Sealer

        INSTALLATION POINT

      1. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

      2. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

      3. After the roof panel reinforcement is welded to the new parts, install the roof panel to the vehicle side.

      4. Before temporarily installing the new parts, apply body sealer to the windshield header panel, roof panel reinforcement and back door opening frame.

        Tech Tips

        Apply just enough sealer for the new parts to make contact.

      5. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

      6. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

      A004LIA