ROCKER OUTER PANEL CUT AND JOIN REPLACEMENT SECTIONS (LARGE AREAS)

A005FEA

  1. REMOVAL

    Symbol Meaning
    A005FCR Remove Weld Points
    A005F6Y Remove Weld Points
    A005FBF Remove Weld Points
    A005FAN Cut with Disc Sander etc.
    A005F5K Cut and Join Location
    A005F9O Cut Location for Supply Parts

      REMOVAL POINT

    1. Reuse *a, as the area of the outer panel that is cut and joined is in front of the supplied part cut position.

    2. Carefully cut the rocker outer reinforce so not to damage *b.

    A005FCQC01
    *c mm (in.) - -

  2. INSTALLATION

    Symbol Meaning
    A005FCR Remove Weld Points
    A005FCY Spot Weld
    A005F5Z Plug Weld
    A005FE7 Plug Weld
    A005F7W Plug Weld
    A005F5K Cut and Join Location
    A005FE3 Fillet Weld
    A005F5T Butt Weld

      INSTALLATION POINT

    1. Carefully cut the rocker outer reinforce so not to damage *a.

    2. Before temporarily installing the new parts, weld the rocker outer reinforce, center body pillar reinforcement and center body pillar lower reinforce with the standard number of welding points.

    3. Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the finish.

    4. Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension diagram. (See the body dimensions)

    5. After welding the rocker outer reinforce, center body pillar reinforcement and center body pillar lower reinforce to the vehicle side, install the rear body front outside panel.

    6. After welding, apply the foamed sealing material to the corresponding parts. (See the painting/coating)

    7. After welding, apply body sealer to the corresponding parts. (See the painting/coating)

    8. After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural weld points.

    A005F9CC01
    *1 Rocker Outer Reinforce *2 Center Body Pillar Reinforcement
    *3 Center Body Pillar Lower Reinforce - -
    *b mm (in.) - -
    A005FDHC01
    *1 Center Body Pillar Reinforcement *2 Rocker Outer Reinforce
    *3 Center Body Pillar Lower Reinforce - -
    *b mm (in.) - -
    A005F5HC01
    *1 Center Body Pillar Reinforcement *2 Rocker Outer Reinforce
    *3 Center Body Pillar Lower Reinforce *4 Rear Body Front Outside Panel
    *b mm (in.) - -